1. Excellent material: made of stainless steel with good corrosion resistance, oxidation resistance and mechanical strength, suitable for use in various environments.
2. Moderate capacity: 200 liters capacity can meet the needs of larger batches of material transportation, but also ensure the flexibility and portability of the hopper truck.
3. solid structure: the design of the hopper truck focuses on the stability of the structure to ensure that no deformation occurs when loading materials.
4. Easy to operate: taking into account the convenience of the user, hopper trucks are usually designed with simple operating mechanisms, such as handles, casters and so on.
5. Convenient maintenance: Stainless steel material has smooth surface, not easy to adhere to dirt, easy to clean and maintain.
6. Safe and reliable: the design of hopper trucks takes into account the safety of use, such as non-slip, leak-proof and other measures.
1. hopper:
- Main body: usually square or U-shaped, used for loading and transporting materials.
- Opening: Opening on top of the hopper for easy dumping of materials.
2. Frame:
- Supporting structure: welded from stainless steel tubes to support the hopper.
- Handle: located on one side or behind the hopper truck, used for pushing and pulling the hopper truck.
3. wheels:
- Casters: usually four, distributed in the four corners of the hopper cart for easy movement.
- Brakes: Some hopper trucks are equipped with brakes on the casters for use on slopes or when a fixed position is required.
4. fixtures:
- Fasteners: used to secure the hopper to the frame, such as screws and nuts.
- Welding points: The connection between the hopper and the frame is usually welded to ensure a strong connection.
5. additional features:
- Tipping device: some hopper trucks are equipped with a tipping device, which can be used to control the tilting of the hopper by operating the handle to facilitate the pouring of materials.
- Lid: Some hopper trucks are equipped with lids, which are used to prevent materials from spilling or being contaminated during transportation.
6. marking:
- Capacity marking: The hopper truck is usually marked with its capacity, such as “200L”.
- Safety markings: Depending on the environment and requirements, the hopper truck may have relevant safety markings.
These design features and components make the stainless steel 200L hopper truck show good performance in practical applications and become a popular choice for material transportation.
Stainless steel hopper truck manufacturing process
1. Design phase:
- Design the overall structure of the hopper truck, including size, shape, and load capacity, based on customer requirements and industry standards.
- Determine the material specification of the hopper truck, usually using 304 or 316 stainless steel for corrosion resistance and strength.
2. Material preparation:
- Purchase stainless steel plates, profiles and fittings that meet the design requirements.
- Inspect the stainless steel materials to ensure that their chemical composition, mechanical properties and surface quality meet the standards.
3. Cutting and bending:
- Use laser cutting machine or plasma cutting machine to cut the stainless steel plate precisely to get the parts of hopper truck.
- Use the bending machine to bend the sheared plate to form the side plate, bottom plate and baffle plate of the hopper truck.
4. Assembly and welding:
- Assemble the stainless steel parts after shearing and bending to ensure the fit precision between the parts.
- Use TIG welding or MIG welding to ensure that the welds are uniform, beautiful and free of defects.
- Grind the welded parts to remove welding slag and oxidized layer to ensure smooth welds.
5. Surface treatment:
- Carry out pickling and passivation treatment on the surface of the hopper truck to improve its corrosion resistance.
- Optional polishing treatment to achieve a mirror or matte effect, to improve the quality of appearance.
6. Assembly and commissioning:
- Install the axle, bearing, bracket and other accessories of the hopper truck.
- Assemble the hopper truck as a whole to ensure that all parts are correctly installed in place.
- Carry out function test to check the load capacity and operation flexibility of the hopper truck.
7. Quality inspection:
- Carry out appearance inspection on the finished hopper truck to ensure that there are no defects such as scratches, deformation, etc. Carry out dimensional and load tests to ensure that there are no defects.
- Conduct dimensional and load tests to ensure that the hopper truck meets the design requirements.
- Check the welding parts to ensure that there is no leakage, false welding and other quality problems.
8. Packing and delivery:
- Clean the hopper trucks, then anti-rust treatment and packaging, ready for shipment.
- According to the customer's requirements, choose the suitable transportation mode to ensure the products are delivered safely and on time.
The whole manufacturing process requires strict quality control to ensure that the final product can meet the user's high quality requirements.
Advantageous features of stainless steel hopper truck
As a commonly used material handling equipment, 200 liter stainless steel hopper truck has the following advantageous features:
1. corrosion resistance: stainless steel has excellent corrosion resistance, can be used for a long time in a variety of environments, especially in the chemical, food, pharmaceutical and other industries, can resist the erosion of acids and alkalis and other chemical substances.
2. Strength and durability: stainless steel hopper truck structure is strong, strong load-bearing capacity, able to withstand large loads, and not easy to deform, long service life.
3. Easy to clean: stainless steel surface is smooth, not easy to adhere to the dirt, easy to clean, can meet the high hygiene requirements of the food and pharmaceutical industries.
4. Aesthetics: stainless steel hopper truck appearance smooth and bright, with good visual effect, in line with the environmental requirements of modern production plant.
5. low maintenance costs: due to the durability and corrosion resistance of stainless steel hopper truck, its maintenance costs are relatively low, do not need frequent replacement or repair.
6. Safety: stainless steel hopper trucks are designed with operational safety in mind, and are usually equipped with stable and reliable braking systems and anti-skid devices to ensure safety during use.
7. Environmental protection: stainless steel hopper trucks can be recycled and reused, friendly to the environment, in line with the concept of sustainable development.
8. Multifunctionality: the hopper truck can be designed to be foldable, stackable and other forms according to different usage requirements, saving storage space and improving usage efficiency.
9. Wide range of application: With a moderate capacity of 200 liters, it is suitable for handling a variety of materials, such as granules, powders, small lumps of materials, etc. It is suitable for factories, warehouses, farms and other occasions.
10. Customization: according to the specific needs of users, we can customize stainless steel hopper trucks with different sizes, shapes and functions to meet the specific working environment and use requirements.
Stainless steel hopper truck applications
1. Food processing industry:
- Used for carrying dry bulk materials such as flour, grains, sugar, salt, etc.
- It is used for the transportation of raw materials and the cleaning of waste materials in the production line of baking, meat processing, dairy products and so on.
2. Chemical industry:
- Carrying all kinds of chemical raw materials, powder, granule and so on.
- Used for material transfer in laboratory and production workshop.
3. pharmaceutical industry:
- Used for the transportation of pharmaceutical raw materials, intermediates and finished products.
- In the pharmaceutical process, to ensure that the material in the handling process of health and safety.
4. agriculture:
- Used in farms for handling seeds, feed, fertilizers, etc..
- During the harvest season, it is used to collect and carry agricultural products. 5.
5. construction industry:
- Used for handling construction materials such as sand, cement, lime, etc.
- It is used to clean up waste and garbage at construction sites. 6.
6. logistics and warehousing:
- Used in warehouses for fast handling and stacking of goods.
- In distribution centers, it is used for sorting and loading goods. 7.
7. cleaning and sanitation:
- Used for collecting and carrying garbage and waste.
- In cleaning work, used to carry cleaning agents and tools. 8.
8. aquatic processing:
- For handling seafood, freshwater products, etc.
- In the process of processing, it is used to carry all kinds of raw materials and finished products. 9.
9. electronics manufacturing:
- Handling electronic components, powder materials, etc..
- In the clean room environment, it is used for high cleanliness handling of materials. 10.
10. Laboratory and Research Institutions:
- For handling of experimental materials and waste materials.
- In the research process, to ensure the purity of the sample and not contaminated.
The 200 liter stainless steel hopper truck has a wide range of applications. Its features such as corrosion resistance, easy cleaning, high strength, etc. make it an ideal choice for material handling in a wide range of industries.
Our company focuses on providing high quality stainless steel hopper truck solutions to meet the specific needs of different material transportation situations. We understand that each customer's requirements for hopper truck performance are different, so we offer a customized service. Whether you need a specific load, size specifications, structural design or hopper truck with special features, just put forward your detailed needs, our professional technical team will be tailored to your specific requirements to ensure that the product accurately matches your personalized needs, help you improve the efficiency of material transportation. Choose us to make the customization of stainless steel hopper trucks become simple and efficient!
