Ⅰ. Use mechanical punching technology for production
We use Metal mesh window mechanical punch press machine and other mechanical devices to punch out the required circular holes directly on the diamond mesh window material. This method is not only cost-effective, but also highly efficient. In the past decade or so, with the popularity of multi-station mechanical punch press machines and multi-function stamping dies, especially in the automotive industry, these technological innovations have been significant.
The multi-station mechanical punch press machine allows operations that originally required multiple pieces of equipment and multiple processes to be completed with only one or two pieces of equipment, greatly optimizing the stamping process and reducing the number of stamping equipment required.
In the automotive industry, precision stamping technology has therefore achieved unprecedented development. For example, in the past, two impression processes were required, and it was difficult to eliminate wrinkles due to the cold work hardening produced during the drawing process. Now, by using precision drawing technology, it can not only effectively suppress the occurrence of wrinkles, but also reduce the number of subsequent wrinkles. processing steps, thereby reducing equipment investment costs and material consumption, and significantly improving economic benefits.
Ⅱ.How to operate Metal mesh window mechanical punch press machine to produce King Kong mesh
1. Stamping forming steps: First, perform the stamping forming operation, which is the core process of making diamond mesh. Using a professional Metal mesh window mechanical punch press machine and mold, the metal sheet is precisely punched into a mesh structure. During this process, stamping pressure and temperature must be accurately controlled to ensure that the dimensions of the diamond mesh are accurate and the structure is firm and stable.
2. Design selection and stamping samples:
- Manufacturing of round hole mesh: There are two main methods - monofilament machine weaving and 30 tons metal mesh mechanical punch press machine stamping. The round hole mesh woven by the monofilament machine, also called the braided mesh, has circular holes formed by special weaving technology. The stamped round hole mesh uses a mold directly to press out regular circular holes on the steel plate or aluminum plate.
- Manufacturing of square hole mesh: mainly using punch stamping. Fixed square holes are punched out on the steel plate or aluminum plate through a punch, and the distance between the holes can be flexibly adjusted according to specific needs.
3. Cutting processing: After the stamping and forming is completed, enter the cutting stage. Based on actual needs, high-precision equipment and technology are used to cut the net into the required size and shape. When cutting, make sure the edges are smooth and burr-free to ensure the quality of the final product.
Ⅲ.The advantages of Metal mosquito net high speed precision punch press in improving production efficiency are mainly reflected in the following key points:
1. Efficient processing capabilities: With high-frequency stamping operations and compact up and down movement cycles, the time span of the production process is significantly shortened.
2. Excellent precision control: The use of precision molds and advanced control technology ensures product consistency and accuracy, effectively reducing the proportion of defective products.
3. Highly automated integration: Seamlessly connected with the automated production line, the mechanical punch press machine can achieve unattended operation, which not only reduces labor expenses, but also further improves operating efficiency.
4. Wide applicability: It can flexibly cope with the processing requirements of a variety of materials and products, and perfectly fits the diversified trends of market demand.
