Stainless steel sensor light housings: durable and rust-proof, intelligent sensing, safe and energy-saving lighting solutions
Our automatic sensor light housing is made of high-quality stainless steel material, through metal stamping or metal deep drawing in Metal forming, which is not only durable but also has excellent anti-corrosion properties, . With its compact design and smooth lines, this ultra-thin sensor light housing blends perfectly into a variety of indoor and outdoor environments, adding a modern touch to your space. The customized induction light housing service we offer can be personalized according to your specific needs, ensuring that the light housing is in harmony with your décor. In addition, this ultra-thin induction light housing in Automotive Parts is highly energy efficient while maintaining its aesthetic appeal, bringing you a convenient lighting experience while reducing energy consumption, making it an ideal choice for your.
The design features of the induction light stainless steel housing and its components are as follows:
Design features:
1. excellent material: using high quality stainless steel material with good corrosion resistance and weather resistance, suitable for indoor and outdoor various environments.
2. Ultra-thin and lightweight: the shell is designed to be ultra-thin, saving space and easy to install, while reducing the overall weight, making it easy to carry and install.
3. Beautiful and generous: smooth lines, simple modeling, modern sense, can be integrated with a variety of decorative styles to enhance the aesthetic sense of space.
4. Energy efficient: the shell design takes into account the need for heat dissipation, to ensure that the sensor light does not run hot for a long time, to improve the service life of the lamps and lanterns, and at the same time to achieve the effect of energy saving.
5. Automatic induction: the shell built-in or external sensor module, can realize the intelligent control of people come light, people go light off, convenient and practical.
6. customized service: different sizes, shapes and surface treatment of the shell can be customized according to customer needs to meet the needs of personalized design.
Components:
1. housing body: this is the main part of the induction lamp housing, usually made of stainless steel plate through stamping, bending, welding and other processes, is to protect the internal electronic components and provide structural support for the key parts.
2. induction window: located in the appropriate location of the shell, for the installation of infrared or microwave induction module, is the key part of the realization of the automatic induction function.
3. mounting bracket: used to fix the sensor light housing on the wall or ceiling, usually made of stainless steel or other metal materials to ensure stability and durability.
4. Wiring Terminal: Located inside the housing, it is used to connect the power cord and the circuit board of the sensor light, which is convenient for installation and maintenance.
5. Heat dissipation holes: designed in the appropriate position of the shell, used to distribute the heat generated by the internal electronic components, to ensure that the lamps and lanterns for a long time and stable operation.
6. waterproof sealing ring: used to improve the waterproof and dustproof performance of the shell, to ensure that the induction lamp can work properly in harsh environments.
7. surface treatment layer: in order to improve the appearance of aesthetics and protective properties, the surface of the shell will usually be polished, brushed, painted and other treatments.
The manufacturing process of stainless steel housing for induction lamps usually includes the following steps:
1. Design and drawing:
- Use professional design software (such as CAD/CAM software) to carry out three-dimensional design of the shell and two-dimensional engineering drawing.
- Determine the size of the shell, shape, interface location, induction window size, heat dissipation hole layout.
2. Material preparation:
- Select suitable stainless steel material, such as 304 or 316 stainless steel, according to the corrosion resistance and environmental adaptability requirements of the product.
- Cut the stainless steel sheet material, cut into the required size and shape.
3. Stamping:
- For the part of the shell that needs to be shaped, use the stamping die to stamp the stainless steel plate on the press to form the initial shell shape.
4. bending:
- Use the bending machine to bend the stainless steel plate to form the three-dimensional structure of the shell, such as edges, corners and so on.
5. welding:
- Weld the stainless steel parts after stamping and bending to form a complete shell structure.
- Welding methods such as argon arc welding and laser welding are used to ensure uniform, beautiful and high strength welds.
6. Heat dissipation treatment:
- Design heat dissipation holes, heat sinks or other heat dissipation structures in the shell to ensure the heat dissipation performance of the internal electronic components.
7. surface treatment:
- Polishing: Use polishing machine to polish the surface of the shell to improve the appearance of finish and beauty.
- Brushed: brushed the surface of the shell to form a straight line or cross-line pattern to increase the texture.
- Spraying: spraying anti-rust paint or other color paint on the surface to improve the protection and aesthetics.
- Plating: nickel plating, chrome plating or other plating treatment on the shell to improve corrosion resistance and wear resistance.
8. Assembly and Testing:
- Install the internal components such as induction module, circuit board, terminal block, etc. into the housing.
- Conduct functional tests to ensure that the sealing, induction sensitivity, heat dissipation performance of the induction lamp housing meets the design requirements.
9. quality inspection:
- Appearance inspection, size measurement, function test, etc. of the finished shell to ensure that the product quality meets the standard.
Induction lamp stainless steel housing has the following advantageous features:
1. corrosion resistance: stainless steel material has strong corrosion resistance, can remain stable in a variety of environments, not easy to rust, especially suitable for outdoor or high humidity places.
2. high strength: stainless steel material has high hardness and strength, can effectively protect the internal electronic components, to prevent damage caused by external impact or pressure.
3. beautiful and durable: stainless steel shell surface clean, with a modern sense, easy to clean, long time use can still keep beautiful.
4. easy to process: stainless steel material has good plasticity, can be stamping, bending, welding and other processes into a variety of shapes of the shell.
5. good heat dissipation: stainless steel shell can be designed through the heat sink, heat sink, etc., to help the internal electronic components heat dissipation, to extend the service life of the induction lamp.
6. Environmentally friendly and non-polluting: stainless steel is an environmentally friendly material that can be recycled and is harmless to the environment.
7. High safety: stainless steel shell is not easy to burn, has good fire performance, improve the safety of the induction lamp.
8. Long-term stability: stainless steel material is stable, even under extreme temperature changes, its physical properties can remain stable, will not affect the normal work of the induction lamp.
9. low maintenance costs: due to the corrosion resistance and durability of the stainless steel shell, its maintenance costs are relatively low, reducing the frequency of replacement and repair.
The stainless steel housing of induction light is widely used, the following are some common application scenarios
1. outdoor lighting:
- Road lighting: induction lights with stainless steel housing are suitable for streets, parks, parking lots and other outdoor environments, which can adapt to various weather conditions due to its weather resistance and corrosion resistance.
- Garden Lighting: Used in family yards, community gardens, etc., to provide nighttime lighting while adding to the aesthetics of the landscape.
2. Indoor lighting:
- Corridors and stairwells: installing induction lights in corridors and stairwells of office buildings, hotels, shopping malls and other buildings can save energy and improve safety.
- Restrooms: public restrooms often use induction lights, convenient and energy-saving health.
3. Industrial lighting:
- Warehouses and workshops: In industrial environments, induction lamps with stainless steel housings are resistant to dust, oil and other harsh conditions and are suitable for warehouse and workshop lighting.
- Hazardous areas: In flammable and explosive or chemically corrosive environments, induction lamps with stainless steel housings are used for their safety and durability.
4. commercial lighting:
- Stores and showrooms: The use of induction lights in commercial spaces can attract customers' attention while saving electricity costs.
- Automatic Door Sensor Area: Used in conjunction with automatic doors, they automatically light up when someone approaches, providing illumination.
5. Home lighting:
- Kitchen: in kitchen environments, sensor lights can conveniently provide illumination while cooking without the need for a manual switch.
- Storeroom: Installation of sensor lights in the storeroom to automatically illuminate when it is convenient to retrieve items.
6. Public safety:
- Emergency Exits: Install sensor lights at emergency exits that can automatically light up to indicate escape routes in case of emergency.
- Surveillance area: The sensor light under the surveillance camera can be turned on automatically when someone passes by, providing lighting and assisting in surveillance.
7. Special Occasions:
- Hospitals and laboratories: In environments that need to be kept clean or sterile, sensor lights can reduce the risk of spreading germs.
- Schools and Educational Institutions: In classrooms, libraries and other places, induction lighting can save energy and reduce management costs.
If you are looking for high-quality customized induction light stainless steel housings, get in touch with us today. Our customized induction light stainless steel housings are carefully crafted from high-quality 304 or 316 stainless steel for excellent corrosion resistance, strength, and aesthetics, ensuring that your product will maintain its superior performance in a variety of usage environments. We offer a full range of customization services, including custom stainless steel housings in a variety of sizes, shapes and finishes to meet the needs of indoor and outdoor lighting, commercial and public venues. Each customized induction light stainless steel housing undergoes rigorous quality testing to ensure solid construction, excellent heat dissipation, and aesthetically pleasing appearance. Whether it is a family home, hallway, bathroom, or commercial and public facilities such as shopping malls, hotels, hospitals, etc., we can provide you with professional customized solutions and services. Contact us today to experience our high-quality customized induction light stainless steel housings that will bring unprecedented utility and aesthetics to your space. Let our products add a guarantee of quality and trust to your daily life and work environment.
Q1: What metal products does your company mainly produce?
A: Our company specializes in custom stretched metal products, including but not limited to metal tubing, metal rods, and special-shaped materials.
Q2: What is the process for custom products?
A: Customer provides product requirements or drawings -> Technical assessment and quotation -> Order confirmation -> Design and production -> Quality inspection -> Shipment
Q3: How does your company ensure product quality?
A: We have a strict quality management system in place. All products are inspected multiple times during production to ensure they meet national standards and customer requirements.
Q4: What is the typical delivery time for an order?
A: The delivery time depends on the complexity of the product and the order quantity, typically ranging from 15 to 45 working days.
Q5: How can we contact you for custom inquiries?
A: You can reach us by phone, email, or online customer service. We will provide you with prompt service.
Q6: Do your products meet international standards?
A: Our products are produced in strict accordance with international standards and have passed relevant certifications, such as ISO 9001 Quality Management System certification.
Q7: How is logistics and transportation arranged for the products?
A: We can arrange logistics and transportation according to the customer's requirements, including air freight, sea freight, or land transportation, and ensure the products are delivered safely and on time
