As a hygienic and practical toilet facility, the floor-draining squat toilet has been widely used in China. It adopts the floor drainage method, which has good drainage performance, and at the same time saves space and is easy to clean. In the floor type squatting toilet, metal squatting toilet is particularly popular, especially stainless steel squatting toilet. With its excellent corrosion resistance, high strength and beautiful appearance, stainless steel squatting toilet has become the first choice for many families and public places. In addition, in order to meet the needs of different consumers, customized metal squatting toilets have also been introduced in the market. This type of squatting toilet can be personalized according to customer requirements, in terms of material, size, shape, etc., making the product more in line with the use of the scene, and further enhance the overall quality of the bathroom. Overall, metal squatting toilets, especially stainless steel squatting toilets and customized metal squatting toilet, have become a popular choice in the floor drain squatting toilet market with their unique advantages.
The design features of the floor drain squat toilet and its components are listed below:
Design features:
1. Compact structure: floor drain squatting toilet has a compact design and small footprint, suitable for bathrooms with limited space.
2. Easy to clean: the shape and material of the squatting toilet makes cleaning easier and reduces hygienic dead ends.
3. Good drainage performance: the floor drain design ensures that sewage can be drained quickly and efficiently, reducing the possibility of clogging.
4. Durability: Especially metal squatting toilets, such as stainless steel squatting toilets, have high resistance to abrasion and corrosion, and long service life.
5. Safety: Squatting commodes are usually designed with non-slip surfaces, which increase the safety of use.
6. Aesthetics: modern floor-discharge squatting toilets are increasingly designed to focus on aesthetics and harmonize with the overall decorative style of the bathroom.
Components:
1. commode body: this is the core part of the squatting toilet, usually made of ceramic, stainless steel or other corrosion-resistant metal, is the user's excreta receiving container.
2. flushing device: it includes a flushing button or pedal, which is used to control the inflow of water and flush the dirt inside the commode.
3. Drainage pipe: the pipe connecting the commode body to the sewer, responsible for discharging the sewage.
4. Water Seal: Located in the drain pipe, it is used to prevent the backflow of foul-smelling gases from the sewer into the toilet.
5. Anti-odor device: some squatting toilets are equipped with anti-odor devices, such as S-bend, P-bend, etc., to enhance the anti-odor effect.
6. support structure: used to fix the squat toilet to ensure its stability during use, may be metal brackets or fixing bolts, etc..
7. Anti-skid pads or treads: located in front of the squatting commode to provide anti-skid function and increase the safety of use.
8. accessories: such as child seats, assistive handrails for the disabled, etc., used to meet the needs of special groups.
These design features and components of the floor-discharge squatting toilet together constitute a fully functional and easy-to-use restroom facility.
The manufacturing process of floor drain squatting toilet mainly includes the following steps:
1. Preparation of raw materials: According to different product requirements, suitable raw materials are selected, such as ceramic, stainless steel, cast iron and so on.
The following is the manufacturing process for different materials:
Manufacturing process of ceramic squatting toilet:
2. Mixing: Mix the raw materials such as clay, kaolin, quartz, feldspar, etc. according to a certain proportion to ensure the homogeneity of the raw materials.
3. Forming: The mixed raw materials are formed into the initial shape of the squatting commode by pressing and molding. This process is usually done using a press.
4. Trimming: The molded squat toilet is trimmed to remove excess clay and ensure that the shape and size of the product meets the requirements.
5. Drying: The trimmed squat toilet is placed in a drying chamber and dried slowly to prevent cracking.
6. Vegetative firing: The dried squat toilet is put into the kiln for the first firing, this process is called vegetative firing, the purpose is to remove the organic matter and moisture in the squat toilet.
7. glaze: after firing, the surface of the squat toilet is coated with a layer of glaze to increase the smoothness and aesthetics of the product.
8. firing: the glazed squat toilet again into the kiln for high temperature firing, usually at a temperature of more than 1200 ° C, after firing the squat toilet has a hard surface and good corrosion resistance.
Stainless steel squatting toilet manufacturing process:
1. Unloading: According to the design drawings, use the laser cutting machine or plasma cutting machine to cut the stainless steel plate into the required shape and size.
2. bending: the cut stainless steel plate through the bending machine for bending, forming the main structure of the squatting toilet.
3. Welding: Weld the bent stainless steel parts to ensure the solidity and sealing of the structure.
4. Sanding: Sand the welded parts to remove the welding slag, so that the surface of the squatting toilet is smooth.
5. Surface treatment: Polishing or painting the surface of the squat toilet to improve its corrosion resistance and aesthetics.
6. Assembly: assembling all parts of the squatting toilet, including flushing system, anti-odor device, etc.
7. Quality inspection: Strict quality inspection of the finished product to ensure that the size, structure and function of the squatting toilet meet the standards.
Whether it is ceramic or stainless steel squat toilet, the manufacturing process requires fine to ensure the quality and service life of the product. With the development of technology, some new manufacturing technologies and techniques have been introduced into the production of squatting commode, such as 3D printing, automated production lines, etc., which further improve the production efficiency and product quality.
As one of the common sanitary ware in the bathroom, the floor-type squatting toilet has the following advantageous features:
1. High space utilization: the floor-discharge squatting toilet has a simple design and a small footprint, which is suitable for bathrooms with limited space, especially for densely populated families or public places.
2. easy to clean: the open design of the squatting toilet makes cleaning easier, there are not too many health dead ends, can be quickly cleaned.
3. water-saving performance: the ground row squat toilet usually use flushing method of sewage, modern design of squatting toilet flushing strength, can effectively flush the dirt, while saving water better.
4. Drainage speed: the floor type design makes the sewage can be quickly discharged, reducing the risk of clogging, and improving the efficiency of the bathroom.
5. Strong durability: especially metal squatting toilet, such as stainless steel squatting toilet, has a high resistance to wear and corrosion, not easy to damage, long service life.
6. High safety: squatting toilets are usually designed with non-slip surfaces, reducing the risk of slipping during use.
7. Environmentally friendly and hygienic: the floor-discharge squatting toilet reduces direct contact with the skin, which is more in line with public health requirements and reduces the risk of cross-infection compared to the bidet.
8. Strong adaptability: floor-type squatting toilet is suitable for various bathroom environments, whether it is a new construction or remodeling projects, can be easily installed and used.
9. Affordable: Compared to some high-end toilets, floor-vaulted squatting toilets cost less, making them suitable for families and public places with limited budgets.
10. Customization options: Some floor-type squatting toilets offer customization services, which can be customized according to the customer's needs in terms of size, material, and so on, to meet the personalized needs.
These advantageous features of floor-mounted squatting toilets have led to their widespread use in a wide range of restroom environments, especially in settings where practicality and hygiene are important.
The following are some of the main application scenarios for floor-discharge squatting toilets:
Floor-drawn squatting commode is a common sanitary ware widely used in various public places and private houses, especially in Asian countries, which is very popular due to its ease of use, relatively simple cleaning and maintenance.
1. Public restrooms:
- Transportation hubs such as subway stations, railway stations, and long-distance bus stations.
- Commercial places such as shopping malls, supermarkets, markets, etc.
- Schools, hospitals, stadiums, parks and other public facilities.
- Office buildings, factories, construction sites and other office and production places.
2. Residential restrooms:
- In some households, squatting toilets may be preferred, especially by the elderly and people with mobility problems.
- In newly constructed or renovated dwellings, squatting toilets may be preferred to be installed depending on the preference of the family members.
3. Rural areas:
- In rural areas, squatting toilets are the main sanitation facility due to custom, cost and infrastructure constraints.
Advantages of the application of floor-drawn squatting toilets include:
- Water conservation: squatting toilets typically use less water than bidets.
- Hygienic: Since the user does not come into direct contact with the commode, the risk of cross-contamination is reduced.
- Space saving: squatting toilets have a smaller footprint, making them suitable for bathrooms with limited space.
- Easy to clean: squatting commode has a simple structure and is easier to clean.
- Cost-effectiveness: Squatting toilets usually have lower manufacturing and installation costs.
However, floor-type squatting toilets also have their limitations, such as being unsuitable for people with mobility problems and the fact that they may not be considered as a superior or comfortable sanitary facility in some cultures. Therefore, when choosing sanitary fittings, the decision to use floor-type squatting toilets needs to be based on specific application scenarios and user needs.
Q1: What metal products does your company mainly produce?
A: Our company specializes in custom stretched metal products, including but not limited to metal tubing, metal rods, and special-shaped materials.
Q2: What is the process for custom products?
A: Customer provides product requirements or drawings -> Technical assessment and quotation -> Order confirmation -> Design and production -> Quality inspection -> Shipment
Q3: How does your company ensure product quality?
A: We have a strict quality management system in place. All products are inspected multiple times during production to ensure they meet national standards and customer requirements.
Q4: What is the typical delivery time for an order?
A: The delivery time depends on the complexity of the product and the order quantity, typically ranging from 15 to 45 working days.
Q5: How can we contact you for custom inquiries?
A: You can reach us by phone, email, or online customer service. We will provide you with prompt service.
Q6: Do your products meet international standards?
A: Our products are produced in strict accordance with international standards and have passed relevant certifications, such as ISO 9001 Quality Management System certification.
Q7: How is logistics and transportation arranged for the products?
A: We can arrange logistics and transportation according to the customer's requirements, including air freight, sea freight, or land transportation, and ensure the products are delivered safely and on time.
