Quenching of sprocket teeth

8 month ago

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Ningbo Dedao Electronic Technology Co., Ltd

 10 month year

Product details

Overview of Chain Wheel Quenching Equipment

Chain wheel quenching equipment is an induction heating device used for surface quenching of chain wheels. By using a CNC quenching system to quickly heat and cool the surface of the sprocket, a high hardness martensitic structure is formed on its surface, thereby improving the hardness and wear resistance of the sprocket and extending its service life. The sprocket quenching equipment mainly includes a CNC quenching system, a sprocket quenching power supply, an induction cooling system, and a control system. According to the requirements of the quenching layer depth, the sprocket quenching power supply is divided into high-frequency induction heating power supply and medium frequency induction heating power supply.

Quenching principle

The basic principle of the intermediate frequency induction heating sprocket quenching equipment is to place the workpiece in an induction coil formed by winding a hollow copper tube. By introducing medium to high frequency induced alternating current, an induced current of the same frequency is formed on the surface of the workpiece, rapidly heating the workpiece surface to the quenching temperature. Then, immediately perform water spray cooling or oil immersion quenching to harden the surface of the workpiece.

Scope of application

Chain wheel quenching equipment is mainly used for workpieces that can withstand alternating loads such as torsion and bending, especially when the surface of the workpiece requires high strength, high hardness, high wear resistance, and high fatigue limit. For example, it is widely used in fields such as mechanical manufacturing, automobiles, and electricity.

main features

The characteristics of sprocket quenching equipment include energy saving, stable performance, fast heating speed, small size, easy installation, safety and environmental protection, strong adaptability, and precise temperature and heating time control. These characteristics make the sprocket induction hardening equipment highly valuable in industrial production.

Operation method

When using sprocket quenching equipment, it is necessary to follow the correct operating steps, including selecting appropriate equipment and process parameters, to ensure that the quenching effect meets the requirements. In addition, it is necessary to perform appropriate pre-treatment and post-treatment on the sprocket, such as cleaning, tempering, etc., to improve the overall performance of the sprocket.

Latest R&D News

In recent years, the research and development trend of sprocket quenching equipment and gear quenching equipment has mainly focused on improving the intelligence level and quenching quality of the equipment. For example, by introducing more advanced control systems and technologies, more precise temperature and time control can be achieved, as well as more detailed quality inspections of quenched teeth.

summary

In summary, sprocket quenching equipment is a key process equipment for improving sprocket performance, and its efficient heating and cooling technology plays a crucial role in ensuring the service life and reliability of sprockets. With the continuous advancement of technology, sprocket quenching equipment will continue to develop towards higher efficiency, lower energy consumption, stronger automation, and intelligence.

Application of Chain Wheel Quenching Equipment

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Ningbo Dedao Electronic Technology Co., Ltd

 Audited supplier

10 month

Address: Ningbo, China

Main Product: Heating coil , Induction heater, Induction heating equipment, Induction brazing, Quenching machine tool, Quenching equipment

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