Y3110CNC7 gear hobbers

Y3110CNC7 gear hobbers

3 year ago

136 0

Zhejiang Toman Intelligent Technology Co., Ltd

 3 year year

Product details

Toman Factory

TOMAN is a multi-in-one integrated system solution provider, which including “Automation equipment system integration supplier”,”Intelligent manufacturing technology renovation project contractor”, and “Industry Internet platform service provider” etc. Mainly engaged in the research and development,manufacturing and service of Gear Automation Equipment, Bearing Automation Equipment, Intelligent Components, Industrial Internet application and system integration based on 4.0.

Y3120 CNC7 Hobbing Machines are vertical hobbing, which are capable of producing disc gear, shaft gear, helical gear and small taper tooth, drum gear, spline, worm gear, sprocket, double or multi-linkage gear with different modules,teeth number, helical angles and directions.
Customers can choose automatic loading and unloading device, automatic material storage machine, burring device, coarse positioning device according to the processing demands.

Hobbing Machine Y3120cnc7

Y3120 CNC7

7 Axis-CNC Hobbing Machine

Medium-sized Gear Hobbing Machines

An Engery Saving and Complete Hobbing Machine

Automatic loading/unloading material device

FANUC numerical control system and servo drive, system reliability, simple operation

Dry Cutting Hobbing Machine or Wet/Dry Cut Hobbing Machine is optionally available.

Max. Workpiece Diameter: Φ200 mm

Max. Module: 6

Main Technology Parameter

CNC hobbing machine	Unit	TMY3120
		Wet/Dry hobbing
Maximum workpiece diameter	mm	Φ200
Maximum module	mm	6
Worktable surface diameter	mm	Φ200
Hob maximum assemble diameterx length	mm	Φ130x230
Horizontal distance between hob center and worktable center	mm	30-230
Maximum hob axial movement amount	mm	180
Hob head slide travel （Z axis displacement）	mm	200-500
Max. swiveling angle of the hob head	Deg	±45°
Hob spindle motor power	KW	11
Maximum hob spindle rotate speed（B axis）	rpm	1200/1500
Maximum worktable rotate speed（C axis）	rpm	200/250
Radial feed speed(X axis)(stepless)	mm/min	1-2000
Radial maximum rapid moving speed（X axis）	mm/min	8000
Axial feed speed(Z axis)(stepless)	mm/min	1-2000
Axial maximum rapid moving speed（Z axis）	mm/min	8000
Tangential travel feed speed（Y axis）（stepless）	mm/min	1-1000
Tangential maximum rapid travel speed（Y axis）	mm/min	3000

Standard Configuration

Hob arbor assembly （ Φ32）	hydraulic system
Hob arbor automatic clamping device	NC controller system
Workpiece automatic clamping device	NC data memory card
Spindle positioning	Operational software
Fully-enclosed safeguards	Residual-current circuit breaker
Woking light	Hands action button
Three colour lights indicate machine status	RS232C connector
Workpieces counter	Air conditioner for electric cabinet
Main spindle ampere meter	Chip conveyor
Chip cart	Automatic lubrication system
Cutting oil tank （Wet hobbing ）	Mist collector
Cold spray gun （Wet hobbing ）	The sizing block for machine adjustment

Optional Configuration

Automatic loading/unloading material device	Workpiece clamping
Automatic material storage	Workpiece rough locator device
Deburring device	Automatic tooth align device
Independent hob adjustment device	Oil cooling device
Hob arbor assembly:（metric system：Φ10, Φ13, Φ22, Φ27, Φ40）,（Inch system： Φ16, Φ22.225, Φ26.988, Φ38.1)

Application

Automobiles Gear

New Energy Vegicle Gear

Commercial Vehicle Gear

Medium and small modulus gear of Construction Machines

Reduction Gears

Electric Power Tools Gear

Sprocket

Main Features

1.The machine use static and dynamic finite element analysis to optimize design,with reasonable and reliable structure. Main casting and body using gray cast iron castings and after aging treatment at least twice,to ensure the high stability and high rigidity.
It can meet demands of dry gear cutting and wet cutting at the same time.
2.The unique work spindle and hob spindle structure design, using high-precision gear auxiliary drive, equipped with the anti-backlash damping device at the end, using a more reasonable lubrication system, to achieve long-term stability of the hob and spindle running under high-speed and high-precision. Equipped with advanced hob achieve higher speed, greater feed rate. Workpiece Spindle C Axis 3.The innovative cone and face contact arbor at the same time technology, improving the anti-bending rigidity of the hob；extend hob life and improved the cutting ability and gnashing accuracy .

4.The whole design use the U.S. Parametric Technology Corporation’s PRO / E 3D software , overall layout has been carefully optimized, compact layout , small floor place .

5.By using building block design the auxiliary device. The user can choose different layout (square or rectangle) according to the workshop space, making the production line and layout more simple.
6. Easy access and maintenance of modular components combined hydraulic, lubrication and pneumatic devices to the machine.
7.Fully protection of processing region , large inclination protection , optimum allocation inside chip conveyor and good bed structure for the rapid fall chips design, as well as internal oil circulatory function to ensure heat generated during cutting can be removed promptly. The above function keep hobbing machine a long-term thermal stability and guarantee the heat balance .
8.Unique loaded and unloaded device, double position for process and replacement design, compact structure, economized the loading time, improve processing efficiency greatly.
9.The machine is of 7 axes with 4 axes coordinated controlled .each motion axis is driven independently by AC servo-motor. based on the principle of generating method, and with carrying out index and differential compensation motions by electronic gearbox(EGB),the machine is designed to cut cylindrical spur&helical gears crowning or slightly tapered gears splines worm wheels and sprockets etc.

10. Customers can select automatic loading and unloading device, automatic workpiece storage, deburring device, rough locater according to the processing demands.

Heavy car engine