H beam Assembly Welding Straightening

H beam Assembly Welding Straightening

3 year ago

102 0

Wuxi Zhouxiang Complete Set of Welding Equipment Co., Ltd.

 3 year year

Product details

Double H beam Assembly Welding and Straightening Machine Production Line

Double H beam 3 in 1 Machine Production Line Working Principle:

Double H-beam assembling, welding and straightening machine production line is composed by 2 sets of H-beam assembling, welding and straightening machines, driving roller conveyor, idler roller conveyor, driving elevating roller conveyor, flange centering device, 90° overturning machine, overturning machine with magnetic sucker, conveying chain moving device.

2 sets of H-beam assembling, welding and straightening machines are laid in parallel staggered. The first machine will assemble one flange plate and one web plate to T beam, second machine will add another flange plate to this T beam, then assembled to H-beam.

H section steel 3 in 1 production line is suitable for making thin plate H beam. We recommend the use of the H-beam assembly welding and straightening integrated machine when the web thickness is less than 16 mm. Fillet weld of web/flange plate at 90°. When the welding current is larger, the welding wire melts faster, the weld pool is larger, the weld pool will flow along the flange plate, and the fillet weld height is reduced. When the web thickness is less than 16 mm, the fillet weld can maintain good shape. When the thickness of the web exceeds 16 mm, we recommend using the 45° boat-type welding.

H-beam assembly, welding and straightening machine is a necessary equipment for efficient production of H-beam. In other words, we can complete H-beam assembly, submerged arc welding and flange plate welding deformation straightening in the same machine.

The 3 in 1 machine not only has the characteristics of small working space, but also saves the lifting and turning time between each manufacturing process of single line, maximizes the production efficiency and reduces the production cost.

Double H beam Assembly Welding and Straightening Machine Production Line Technical Parameters:

Web plate height	200~2000 mm
Web plate thickness	6~20 mm
Flange plate width	150~800 mm
Flange plate thickness	6~20 mm
H beam length	4000~15000 mm or as user’s request
Assembly and welding speed	0.3~3 m/min
Main machine power	4 KW x 2 = 8 KW
Roller conveyor motor power	14 x 0.55 KW=7.7 KW
Flux recycling machine motor power	4 x 3 kw=12 kW
Pump station power	5.5 kW x 4 = 22 KW
Overturning hydraulic station power	5.5 kW x 2= 11 kW
Above are our standard model, it can be designed and manufactured according to customer’s request.

H-beam 3 In 1 Machine Production Line Layout Drawing:

H beam Assembling Welding and Straightening Machine Details:

1) Two sets welding gun weld the welding seam of H-beam at the same time.

2) Lincoln welding power and control system are widely used in the H beam assembling welding and straightening machine

3) H-beam assembly, submerged arc welding and flange plate straightening system

Why we recommend using H beam Assembly-welding-straightening machine when the web plate thickness is less than 16 mm?

The fillet welding seam of web / flange plate at the 90° position.When the welding current is large, the welding wire melts faster, the weld pool is larger, the molten pool will flow along the flange plate, and the fillet weld height will also decrease. When the thickness of the web is less than 16 mm, the fillet weld can maintain a good form. When the thickness of the web exceeds 16 mm, we recommend to use the 45° horizontal welding method.

What is “H beam 3 in 1 Machine”?

3 means the machine has 3 functions: H beam Assembly、H beam welding and H beam straightening.

3 in 1 machine is to concentrate these 3 functions in one machine. That is to say, the whole steps of assembly、welding and straightening is completed on one machine.

What problems should be paid attention to when designing steel structures?

1. When designing steel structure houses, modeling calculations cannot be performed blindly. It is necessary to conduct a comprehensive analysis first, communicate with the designer first, and then proceed to design after fully understanding the engineering situation.

2. Before the modeling calculation, it is necessary to make full preparations. For example, the calculation of the load must be accurate, not just an approximate estimate.

3. When modeling steel structures, you must first understand the meaning of each parameter, and do not blindly modify the parameters, otherwise it will affect the stability of the steel structure in the later construction.

Fourth, in the calculation, the economy of the material should be fully considered, and the amount of reinforcement or the section of the member should not be arbitrarily increased. So when designing the steel structure, we must take this into account.

5. When designing a steel structure, it is necessary to ensure the stability of the structure, and to use steel reasonably, not to cut corners, or to build less or miss out, these situations will affect the stability of the building. And after building, pay attention to see if the steel structure is stable and check carefully.