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Electromagnetic Induction Heating Roller
Features of electromagnetic induction heating roller:
Temperature equalization:
The electromagnetic induction heating roller adopts the world's advanced electromagnetic induction temperature equalization technology and segmented temperature control technology, making any size and length of the electromagnetic induction heating roller can achieve uniform heating at different temperatures (low temperature, medium temperature, high temperature). The temperature difference between the roller surface and the roller surface is ≦±1°C, which can fully meet the use requirements of high-demand products and equipment.
High temperature control accuracy:
The most accurate new sensor device customized in Taiwan is used to effectively solve the problem of temperature control accuracy and precise temperature control. The temperature is within 0.1℃.
High temperature stability:
The high-temperature electromagnetic induction heating roller has unique water-cooled coil core technology and shielded coil core magnets.The field makes it non-heating technology and ceramic heat insulation technology. When the roller surface temperature is as high as 600℃, the coil temperature will always be reduced. Finally, at a low temperature of tens of degrees, the coil will never age and burn out, thus effectively solving the problem of high temperature electromagnetic heating.The technical problem of coil service life is solved by using extremely high-temperature-resistant alloy materials to effectively solve the problem of high-temperature resistance and resistance of the roller body. Durable strength, successfully broke through 600°C high temperature and practical technical problems, world advanced!
Safety:
The electromagnetic induction heating roller uses pure electromagnetic induction heating. There is no oil-draining medium in the roller for sealing heating. There are no serious safety hazards such as air pressure deformation, explosion, leakage, etc. in the roller during heating. It can work safely and stably at a temperature of 600°C.
Environmentally friendly and pollution-free:
Due to the use of pure electromagnetic induction heating, compared with traditional heat transfer oil and steam heating, leakage is completely eliminated. It eliminates the pollution and safety hazards caused by exposure and volatilization, and truly realizes clean production.
Energy saving and high efficiency:
Compared with traditional heat transfer oil, steam and electric heating tube heating, the electromagnetic induction heating roller can save up to 50% energy.More than 70%, the heating speed (heating speed) is more than twice as fast, which can meet the use of high-efficiency product equipment Require.
Technical Request of electromagnetic heating roller:
1) Material processing: Select high-quality 45# steel, alloy steel, and high-quality steel, and use advanced heat treatment technology to temper and stress relief and quenching. The inner wall of the roller has a uniform wall thickness after finishing, and the hardness after quenching can reach HRC55~58.
2) Heating method: electromagnetic induction heating, energy saving efficiency reaches 50-70%, the surface of the electromagnetic induction heating roller is the highest. The temperature can reach over 600℃.
3) Surface treatment: hard chromium plating, Teflok, spray ceramic or tungsten carbide, fine grinding, grinding and polishing, etc.Roughness Ra0.01 (smoothness level 14).
4) Processing accuracy: roller surface temperature difference ≦±1℃, thermal deformation ≦0.01mm, straightness, runout, coaxiality ≦0.005mm
Features and advantages of electromagnetic heating roller:
The electromagnetic heating roller has high temperature control accuracy, good temperature uniformity, fast heating and cooling speed, It has many advantages such as easy maintenance, low energy consumption, safety, environmental protection and no pollution.
Application fields of electromagnetic heating roller:
Printing, packaging, textile, non-woven fabrics, thermal transfer printing, laser anti-counterfeiting printing, electronics, special paper, paper drying,Pre-coated film glueless lamination, laminated iron production line, laminated aluminum production line, optical film, stretch film, PTFE stretch film,Solar panel pole piece lamination, lithium battery separator, lithium battery pole piece, PTFE coated filter material, copper clad laminate, polyimide synthesis,Chemical synthetic fiber, carbon fiber, sheet and plate calendering, rubber and plastic calendering, metal plate calendering, high temperature material composite, etc.
Except electromagnetic heating roller, We can also offer : Chill Roller, Water tank fluted roller ,Dehyration Roller, Stripping Roller, MDO preheating roller,MDO stretching roller,Gravure roller,Pull roller,Vacuum Suction Roller,corona treater roller,corona treatment nip roller,carbon fiber floating roller, MDO nip roller, carbon fiber contact roller, carbon fiber tension roller,carbon fiber slitter roller etc Bi-Oriented strecth film roller, but also casting film roller like casting roller, casting pressure roller, casting cleaning roller, corona treater roller, and corona treatment nip roller etc
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Main Product:
Industrial Gearboxes,
Gear Reducers,
Electric Motor ,
Roller for Plastic Film & Sheet,
Bearings,
Gear motors
