yzg (21)

yzg (21)

5 month ago

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Changzhou ErBang Drying Equipment Co., Ltd.

 10 year year

Product details

Overview

The Intermittent supplemental air high-efficiency vacuum dryer is a new type of vacuum drying equipment designed and manufactured by our company to dissolve the following problems in the traditional vacuum drying oven during the drying process: the large temperature difference inside the oven, the slowly drying speed, the inconsistently dried of upper and lower materials are, and easy to foam and overflow drying tray during the drying process so that extends drying time . This low temperature drying equipment is mainly designed to drying for the materials with high sugar content, low temperature, easy to overflow, easy to foam, easy to oxidize. The equipment can use steam, hot water, electricity as the heat source, and it can complete the online cleaning or soak cleaning function. It has solved the problems of vacuum equipment of high energy consumption and low efficiency and disconnection from the pharmaceutical production process for many years. At present, it is a high-efficiency and energy-saving replacement product with drying and cleaning functions.

Principle

The equipment have heat function of the inner layer board and cabinet jacket under the vacuum condition to drying the materials. The vacuum pump is used for suction and dehumidification to make the working chamber form a vacuum state and reduce the boiling point of water. It can obtain a high drying rate at a low temperature, and the heat is fully utilized. There is no impurity in the drying process. The equipment is static vacuum drying, so it will not cause damage to the shape of the dried material. After the material is foamed when it is drying process, it will quickly break through the injection clean air, which meets the new GMP requirements. Adopt high-performance PLC to detect and control the whole process, the working pressure and temperature are automatically adjusted throughout, and the work report is output in real time for archiving for reference.

Main configuration

The intermittent supplemental air high-efficiency vacuum dryer includes the following components: jacketed box, multi-function frame, heat layer, heavy-duty tray, vacuum system, chiller, cleaning system, buffer tank, etc.

Performance characteristics

1) Solve the bottleneck of drying efficiency. the equipment have high drying efficiency, this high efficiency vacuum dryer technology improves the efficiency by 5 to 10 times compared with the traditional equipment;

2) Solve the problem of conformity between the actual production of materials and the drying process. the equipment production process is stable and controllable;

3) Solve the problem of difficult cleaning. with automatic water inlet soaking and cleaning function, mobile drying inner car design, online cleaning device, more convenient to clean, peripheral feeding car;

4) Solve the problem of drying materials for small and medium batches, and multiple varieties of drying, and the actual production is more flexible;

5) Solve the problem of high energy consumption of pharmaceutical equipment. The drying production cost of this equipment is reduced by more than 50% compared with traditional equipment.

Applications

The equipment main use to dry the heat-sensitive materials or materials with high viscosity, easy oxidation and harsh working conditions

Model	Effective volume (m³)	Inner size(mm)	External size (mm)	Qty of layer	Qty of tray	Temperature ( ℃ )	Steam pressure ( Mpa )
MDZ-16	2	1110×1220×1550	1910×1390×1910	8	16	Room Temp—100	0.2-0.6
MDZ-32	2.8	1520×1220×1550	2320×1390×1910	8	32	Room Temp—100	0.2-0.6
MDZ-48	4	1520×1720×1550	2320×1890×1910	8	48	Room Temp—100	0.2-0.6
MDZ-60	4.7	1520×1720×1800	2320×1890×2160	10	60	Room Temp—100	0.2-0.6

About Us:
From dryer machine, mixing machine to granulation machine, from unit machine to production line, we have them all. Erbang Drying is a professional manufacturer of industrial dryer, powder mixer and granulation machine. Our flagship products include the drying oven, fluid bed dryer, belt dryer, vacuum dryer machine, rotary flash dryer, chamber drying machine, single dimensional powder blender, three dimensional mixer, two dimensional mixer and high shear granulation machine, continuous granulator and so on. These high-performance machines have extensive applications within industries such as food, medicine and chemical. Sustained development and a strong emphasis on research and technology have bolstered our quality standards. we seek to achieve the highest level of customer satisfaction through professionally developed drying, mixing and granulation solutions. Erbang Drying constant faith is providing perfect products to customer, excellenting service to client !

Quality control

In order to ensure quality of product, we focus on user 's requirements and control improvement and enhancement quality of products .The quality assurance mainly focus on the processes of ensuring production readiness inspection, control of raw materials and components, process control, critical parts, important parts of quality control, assembly quality control, process control testing, measurement equipment control. Pay close attention to the implementation of the quality assurance work, strictly to three inspection system of self-checking, mutual inspection, special inspection. The key point of Quality assurance is focuses on critical parts, important parts of quality control, the quality standards required by ISO9000 quality control procurement documents in order to clarify its status and acceptance of quality standards for company's re-inspections ; For critical parts and important that the key processes of identification and corresponding technical documentation, control by "the implementation of key quality control process", and complete, accurate and complete original records. Difficulties in quality assurance is a special process control, quality assurance is mainly painting, has developed a special process (painting) process documents, take the appropriate technical measures, to quality assurance.

In the production process, we pay close attention to quality control of each process. Every component, every process was strictly controlled. Enhanced the quality inspection process, the establishment of the necessary quality control point, the process by a full-time staff and quality inspector for inspection and supervision. Improved testing procedures and operating instruction.

OUR SERVICES
Pre-sale service
We invite customers to visit our company and communicate on technical requirements face to face. we also can do test in our lab for free. and then we will use the testing parameter to design final machine to reach client requirement.
Sale service
Responsible for debugging the equipment according to customers' requirements of various technical data. Our engineers will train our customers about equipment features and operation key points to make sure the equipment running in the best condition.

After-sale service
We provide installation, debugging, maintenance, training and other services (Optional); Provide relevant technical data, equipment, software and related GMP certification materials.

Quality promise
Our company promises strictly operate the ISO9001 quality system certification standards and pharmaceutical equipment GMP audit requirements,promise we provide new equipment. Advanced technology,good quality. Equipment operation safe reliable, affordable, easy to maintain.

Equipment warranty period is one year, all the parts for the equipment choose well-known brand.During the warranty when equipment have problem in quality like equipment failure and damage, our company offer free maintenance or replacement.