Performance Characteristics:
-Built on a standard platform, it is an exquisite blend of modularization and special design, which is both economical and practical. This combination can not only give full play to the cost advantages of modular production, but also provide precise customization for the special needs of chemical mixing.
-The tooth profile trimming and tooth direction trimming have been carefully optimized to make the load distribution more uniform and significantly increase the load carrying capacity. It can stably withstand large axial and radial loads under complex chemical mixing conditions.
-Adopting hardened tooth surface design, fully meeting the high standard requirements of ISO, AGMA and DIN. Excellent abrasion, fatigue and impact resistance ensures long and stable operation in harsh chemical environments.
-A wide range of seals are available with unique sealing structures to effectively reduce the risk of leakage. Whether dealing with corrosive chemical media or high temperature and high pressure environments, it can ensure good sealing effect.
-With a variety of accessories to choose from, it can meet different special needs, further improve the cost-effective, providing users with more flexibility and customization space.
Main technical parameters:
-The torque range is 137-340 (kN.m), which can provide strong and stable torque output for large-scale chemical mixing equipment and adapt to high-intensity mixing operations.
-The range of speed ratio is between 22.4-450, which provides a wide choice of speed regulation and enables precise adjustment of mixing speed according to different material characteristics and process requirements.
Main application areas:
-In seed separation tanks, MHS series gearboxes can ensure that the materials in the tank are fully mixed, promote the chemical reaction, and improve production efficiency and product quality.
-In high pressure dissolution tanks, it provides reliable power for stirring operation under high temperature and high pressure environment to ensure the uniformity and stability of the dissolution process.
-In the pre-desilication tank, it helps to realize uniform mixing and pretreatment of materials, creating good conditions for the subsequent process steps.
-In the masterbatch tank, stable stirring action helps to maintain the homogeneity and stability of the composition of the masterbatch.
-In the reactor, it adapts to the stirring needs of various chemical reactions, precisely controls the reaction conditions, and improves the conversion rate and selectivity of the reaction.
-In all kinds of chemical mixing scenarios, whether it is liquid mixing, solid suspension or gas-liquid dispersion, MHS series gearboxes can play an excellent driving role.
Important Note:
-When installing MHS series gearboxes for chemical mixing, make sure the levelness and stability of the mounting foundation to avoid unstable operation and excessive vibration due to poor foundation.
-The installation process should be carried out in strict accordance with the technical specifications, especially the connection and alignment adjustment of the coupling to ensure the accuracy and smoothness of the transmission.
-Before starting, carefully check the level and quality of the lubricant and the working condition of the lubrication system to ensure that the lubrication is sufficient and effective.
-During operation, pay close attention to the temperature, noise and vibration changes of the gearbox, once abnormalities are found, stop the machine immediately for inspection, find the causes and deal with them in time.
-Use the gearbox according to the specified load and running time, avoid overloading for a long time, so as not to affect the service life and performance.
-Regularly check and maintain the seals, replace the worn or aging seals in time to prevent the leakage of chemical medium causing safety hazards and environmental pollution.
-When stopping for maintenance, the power supply must be cut off first and wait for the equipment to stop running completely before operation to ensure the safety of the operators.
-When cleaning the gear box, the cleaning materials and methods suitable for the chemical environment should be used to avoid damage to the surface coating and parts.
-Gearboxes that have been out of service for a long time should be fully inspected and maintained, including the replacement of lubricating oil and the inspection of parts, before they are reactivated.
-Strictly comply with the operating procedures and maintenance manuals of the equipment, formulate a scientific and reasonable maintenance plan, and make maintenance records in order to find and solve potential problems in time.
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