Structural Composition：
1. Feed system: usually includes feed silos and conveyors, which are used to transport steel shavings smoothly and evenly to the interior of the shredder, and some will be equipped with devices such as electromagnetic vibration feeders to accurately control feed speed and amount.
2. Shredding mechanism: It is the core component, mainly composed of tool shaft, blade, bearing seat, etc. The double-shaft shredder generally has two knife shafts equipped with blades, which are driven by the motor and the reducer, and the blades mesh with each other to shear, shred and extrude the steel shavings; The single-shaft shredder relies on the blade on the single shaft and the fixed tool holder to complete the shredding work3.
3. Power system: composed of motor, reducer, coupling, etc., to provide power for the shredder, so that the tool shaft can rotate at the appropriate speed and torque to meet the shredding needs of different steel shavings.
4. Discharge system: including the discharge port and the discharge conveyor, etc., to transport the shredded steel shaver pieces to the designated location for subsequent collection, transportation or further processing.Steel Shredder
5. Control system: PLC program control system, can realize the equipment start, stop, positive and negative rotation and overload protection and other functions, some also have remote monitoring and fault diagnosis functions, easy operation and maintenance.
Working Principle:
Generally through the motor operation, the power is transmitted to the cutter shaft through the reducer, so that the cutter shaft drives the blade to rotate at high speed. When the steel shavings enter the machine, under the force of the high-speed rotating blade, the cutting edge of the adjacent knife face on the knife shaft forms shear, the cutting edge of the knife tip and the bottom knife cylinder form shear, and the torque and speed difference of the knife shaft form shredding, which will shred the steel shavings into particles or small blocks and discharge them from the discharge port at the bottom or side of the machine.Steel Scrap Shredder
Equipment Characteristics:
1. Tool durability: The blade is usually made of high hardness, high strength alloy tool steel or wear-resistant die steel, after special heat treatment process, has good wear resistance, toughness and impact resistance, can withstand long-term high strength work, long service life 279.
2. High torque and low speed: The design of low speed and high torque can output strong shredding force and effectively break steel shavings, while avoiding excessive heat generated by high-speed operation, resulting in equipment damage or steel shavings sticking 289.
3. Intelligent control: Equipped with intelligent control system, it can monitor the operating status of the equipment in real time, such as motor current, tool temperature, material blockage, etc., and automatically alarm and stop protection when abnormal occurs.
4. Strong structure: the frame plate is thick, can withstand high torque, and the overall structure is stable, which can ensure the stable operation of the equipment under long-term and high-load working conditions.Steel Scrap Shredder Machine
Application Fields:
1. Steel production enterprises: In the steel plant, it is used to deal with a large number of steel shavings generated in the process of steel processing, which can be directly used as raw materials for steelmaking after shredding, to achieve internal recycling of resources and reduce production costs.
2. Metal recycling industry: Metal recycling enterprises can use steel shavings shredder to pre-treat steel shavings in various recycled scrap steel materials, improve the quality and value of recycled materials, and facilitate subsequent classification, smelting and other processing.
3. Machining workshop: Machining enterprises in the production process will produce a large number of steel shavings, the use of steel shavings shredder can be processed in the workshop, keep the working environment clean, optimize the production process, improve production efficiency.
