Preliminary preparation↓↓↓
1. Site selection and device installation: Select a spacious, flat, and well-ventilated site to ensure that devices are securely installed, all components are tightly connected, power lines are correctly connected, and grounding protection is provided.Copper Wire Granulator
2. Check the device
Mechanical parts: Carefully check the key parts of the crusher, sorting machine and other equipment, such as cutting tools, screens, conveyor belts, etc., to ensure that there is no wear, loosening or damage. If the tool wear seriously, will affect the crushing effect; The broken screen may lead to abnormal screening of materials.
Electrical system: Check the electrical components in the control box, check whether the line is damaged, short circuit, and ensure that the instruments and buttons can work normally.
Lubrication system: Add appropriate amount of lubricating oil to the parts that need lubrication, such as bearings, gears, etc., to ensure smooth operation of the equipment and reduce wear.Cable Wire Recycling Machine
3. Material preparation: Clean old wires and cables to remove obvious impurities, dirt or entanglement to avoid affecting the normal operation of the device. At the same time, according to the feeding requirements of the equipment, the excessively long wire and cable are properly cut off in order to smoothly feed.Copper Granulator
Run operation start↓↓↓
1. Dynamic equipment: Power on, according to the instructions of the equipment operating instructions, start the crusher, conveyor, sorting machine and other parts in turn. During the startup process, closely observe the operating condition of the equipment, such as whether the motor is running normally and whether there is abnormal sound. If any abnormality is found, stop the machine immediately for inspection.
2. Feed: When all components of the equipment run stably, send the prepared waste wire and cable evenly into the feed port. Pay attention to control the feed speed and feed amount to avoid equipment clogging caused by too fast or too much feed. For example, the feed speed of the small copper rice machine can be controlled at about 10-20 kg per minute, which needs to be adjusted according to the actual situation of the equipment.
3. Crushing and separation
Crushing: After the material enters the crusher, it is cut and crushed into smaller particles by a high-speed rotating tool. In this process, it is necessary to pay attention to the working state of the crusher, such as whether the motor current is stable, if the current is too large, it may mean that the material is blocked or the tool is worn, and it needs to be treated in time.
Separation: The crushed material enters the sorting system through the conveyor, and the copper particles are separated from non-metallic materials such as plastics by the principle of gravity, wind and static electricity. For example, through air separation, the heavier copper particles will settle and collect, while the lighter plastic particles are carried away and collected by the air flow. During operation, the parameters of the sorting equipment, such as airflow speed and electrostatic strength, should be adjusted according to the characteristics of the material and the separation effect.
Operation monitoring↓↓↓
1. Observe the running status of the equipment: During the running of the equipment, the operator shall not leave the post without permission, and must continuously observe the running status of the components of the equipment. Such as whether the conveyor belt runs off, whether the sorting effect is good. If the conveyor belt runs off, it may lead to material spilling and affect the production efficiency. In this case, it is necessary to adjust the tension of the conveyor belt or the position of the roller in time.
2. Test product quality: Regularly test the quality of the separated copper rice and plastic. Test the purity of copper rice. If the purity is not up to standard, it may be necessary to adjust the sorting parameters or check whether the equipment has leakage and other problems; Check whether too many copper particles are mixed into the plastic. If too many copper particles are mixed into the plastic, optimize the separation process.Electric Wire Granulator Machine
Shutdown operation↓↓↓
1. Stop feeding: When the material is processed or needs to be stopped, stop feeding the equipment first and let the equipment continue to run for a few minutes, so that the materials remaining in the equipment are completely crushed and separated to avoid material residue.Cable Granulator Machine
2. Stop in sequence: in the opposite order to start, turn off the power supply of the crusher, conveyor, sorting machine and other equipment, so that the equipment stops running.
3. Clean the equipment: After the equipment stops, cut off the main power supply and wait for the equipment to cool completely. Use special tools to clean the residual materials and dust inside the equipment, especially the crusher, screen, conveyor belt and other parts to prevent the material from corroding the equipment. At the same time, wipe the surface of the equipment to keep the equipment clean.Copper Cable Recycling
4. Maintenance: Regularly carry out comprehensive maintenance of the equipment, such as checking the wear of the tool, replacing or sharpening the tool if necessary; Check whether the connection bolts of each component are loose and tighten them in time; The key parts of the equipment are lubricated, anti-rust treatment, etc., to prepare for the next use.
| Model |
Diameter range(mm) |
Capacity(kg/hr) |
Total Power(kw) |
Installation Size(m) |
| OTD 50(1phase) |
<20 |
30-15 |
5 |
1*1*1.8 |
| OTD 50 Pro(3phase) |
<20 |
40-80 |
10 |
1*1*1.8 |
| OTD 300 |
<25 |
100-200 |
30 |
3.5*2.2.8 |
| OTD 400 |
<25 |
200-500 |
60 |
6*3.5*3.2 |
| OTD 500 |
<50 |
300-700 |
70 |
8*3.5*3.2 |
| OTD 1000 |
<50 |
800-1200 |
150 |
20*7*5.7 |
