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Test prototype solutions - lubrication test - Transparent Plastic PC PMMA Reducer housing Prototypes
Dimension:Based on clients' design drawing
Design:Based on clients' design drawing
Feature:Based on clients' design drawing and requirements
Surface: as your requirement
Material: steel / aluminum - Any other material and dimension depends on customers' demand.
Usage: Machinery /Automobile
Manufacturing process: casting parts/CNC machine/3D printing
Equipment: casting machine/CNC machine/3D printing
We are ISO 9001 /IATF 16949/ ISO 14001 certified firm.
3.6 Bearing cages
Bearing cages made of plastic materials have the following advantages.
1) Reduced energy consumption.
2) ability to withstand shock loads and high centrifugal forces
3) longer bearing tolerance to poor lubrication conditions.
4) low noise level.
5) Longer bearing life.
3.7 Electronics
With the advent of hybrid and electric vehicles, the requirements for electronic components such as connectors and sensors have completely changed. New applications such as flexible printed circuit substrates as well as cable sheathing can benefit from the many advantages of plastic materials.
1) Heat deflection temperatures (HDT) greater than 300°C.
2) Strength and dimensional stability in the face of the higher processing temperatures of lead-free soldering systems.
3) No deformation after 5-10 seconds of multiple cycles at 250-280°C reflow conditions.
4) significantly higher impact strength and fusion line strength than liquid crystal polymer (LCP).
5) High stiffness and very low creep level.
6) low dielectric constant and loss factor at different frequency ranges in both room and high temperature environments.
7) RoHS compliance.
8) Flame retardant performance (material can meet UL94 V0 rating with minimum thickness of 0.5mm).
3.8 Shift cylinder
Compared with the use of linear bearings, plastic products have better cost performance and environmental friendliness.
1) Creep resistance.
2) Weight reduction.
3) resistance to wear and tear.
4) High resistance to pressure.
5) meeting tight tolerance requirements.
6) Reduction of noise.
7) Improved response characteristics.
3.9 Dry sump
Adopt large area oil sump structure to guarantee low dynamic oil volume of the whole tank and reduce the mixing resistance and dragging resistance of the whole tank.
1) Reducing weight.
2) Meeting strict tolerance requirements.
3) Reducing noise.
4) Low lubrication resistance.
5) Improved response characteristics.
3.10 Suction/pressure filter
In order to reduce the overall weight of the electric drive system, compared to the plastic substrate with iron suction filter housing, no secondary processing, shape compared to the stamping structure, more complex structure and more compact structure.
1) High resistance to pressure.
2) Ability to withstand shock loads.
3) No need for maintenance.
4) high strength and high rigidity.
5) low moisture absorption, ensuring dimensional consistency and improving dimensional stability.
6) Increased design flexibility.
Plastic materials are growing well in the automotive industry. Engineering designers can take advantage of the material's unique combination of performance and processing ease to achieve their goals. Compared with metal parts, parts manufacturing costs are low, no cutting and other secondary processing, and can reduce the number of parts required, thereby reducing the overall cost of the system.
In addition, the use of plastic materials can reduce vehicle weight and improve fuel efficiency, while reducing CO2 emissions, reducing noise, vibration and improving comfort, and thermoplastic materials are fully recyclable, meeting another important requirement of the automotive industry.
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Automobile Prototypes parts,
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Medical Device Prototype Parts,
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