Hardware Customization

8 month ago

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Dongguan Hao Chen Precision Industry Co., Ltd.

 9 month year

Product details

Designing a Metal Stamping Dies Shrapnel that can sustain elasticity and resilience especially when frequently used entails a lot of attention to the choice of materials, constructing structures, and heat and surface treatments.

What are the design principles and methods of shrapnel design?

1. Material selection:
Choose the Stamped Parts materials with high elastic limit, high yield strength, and which exhibit good fatigue performances. Materials today comprise spring steel, stainless steel, titanium alloys, and some high-performance engineering plastic materials and composites. These materials can cope with stress/strain cycles with comparatively small rates of loss of elasticity.

2. Structural design:
Geometry: Geometry such as S-shape, U-shape, or wavy shape will maximize the elastic potential of the material and alleviate the concentration of stress. The preferable design should also consider the loading method and working environment of the shrapnel to deliver a stable and efficient structure.
Dimensional optimization: By using tools like FEA, the thickness, width, and length of the shrapnel are the best selected by satisfying the elastic condition, and the resources of hardware stamping parts materials are best utilized to avoid additional stress or deformation.

3. Heat treatment:
This is true especially when it comes to the treatment of shrapnel since heat treatment is said to be very effective in enhancing the efficiency of shrapnel. Quenching and tempering procedures of heat treatment can modify the hardness, strength, and ductility of the material to ensure that the material remains tough and elastic even when used often.

4. Surface treatment:
Such treatments can enhance the service lives of the shrapnel against corrosion and abrasive wear, and therefore enhance the shrapnel’s elastic life indirectly. Many recognized surface treatments include electroplating, chemical plating, oxidation, nitriding, etc. These treatments if used can deposit a layer that will help minimize wear and fatigue on the working surface of the material.

5. Quality control and testing:
There is constant methodical control during design and manufacturing including control for geometrical tolerances and materials characteristics. The fatigue tests, hardness tests, and elasticity tests are carried out to make sure that the designed service life does not decline the performance of the shrapnel.

6. Continuous improvement and innovation:
Most importantly, utilizing innovative concepts in design and manufacturing technologies including additive manufacturing, and precision stamping with laser cutting enhances the manufacturing precision and design freedom of the shrapnel. However, constant efforts are focused on the enhancement of various materials and procedures to increase the efficacy of shrapnel.

Using these design principles and methods, the properties of shrapnel in frequent usage such as elasticity and resilience can be enhanced in long-term stable working performance.

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Dongguan Hao Chen Precision Industry Co., Ltd.

 Audited supplier

9 month

Address: Dongguan, China

Main Product: Hardware Mold, Hardware Stamping Parts, Injection Molded Products, Carbide Punches, Mold Parts, Injection Mold Manufacturing

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