Here are its design features and components:
Stainless Steel 50L Popcorn Mixing Bucket is designed to improve the efficiency and quality of food processing,
Design Features:
1. moderate capacity: with a large capacity of 50L, it is suitable for small and medium-sized commercial or home use, which can meet the needs of mass production and will not take up too much space.
2. Excellent material: made of food-grade stainless steel, which ensures the durability and food safety of the product, as well as easy to clean and not easy to rust.
3. Sealing performance: The lid is designed with good sealing performance, which can prevent the intrusion of dust and bacteria and keep food hygiene.
4. Thermal insulation: Stainless steel material has good thermal insulation effect, suitable for processes that require constant temperature mixing or fermentation.
5. Humanized design: equipped with removable stirring paddle, easy to clean and maintain, while the stirring speed can be adjusted according to the need.
6. Safe and reliable: the barrel is equipped with stable handles and non-slip feet, which is easy to carry and not easy to be tipped over during the process of use.
Components:
1. Bucket body: the main part of the mixing bucket, using stainless steel one-piece molding process, sturdy and durable, smooth surface and easy to clean.
2. Lid: the stainless steel lid with sealing ring matches with the barrel body to ensure the sealing and hygiene in the mixing process.
3. Stirring paddle: usually made of stainless steel, designed with reasonable shape of paddle, which can stir efficiently and prevent the material from sticking.
4. transmission device: including motor and transmission shaft, used to drive the stirring paddle for mixing, some models may be equipped with adjustable speed function.
5. control panel: if the mixing bowl is electric, there will be a control panel for adjusting parameters such as mixing speed and time.
6. feet: located at the bottom of the drum, used to increase friction and prevent the drum from sliding during use.
7. Handle: easy to hold when handling or dumping materials, usually designed on both sides or above the drum.
These design features and components together make the Stainless Steel 50L Popcorn Mixing Bucket efficient, convenient and durable, making it ideal for food processing applications.
The manufacturing process of stainless steel 50L popcorn mixing bucket is a precise and complex process involving several steps, the following is its main manufacturing process flow:
1. material selection: firstly, choose suitable food grade stainless steel material, such as 304 or 316 stainless steel, these materials have good corrosion resistance, high temperature resistance and mechanical properties.
2. Unloading: According to the design drawings, use the laser cutting machine or shearing machine to cut the stainless steel plate accurately, to get the preliminary shape of the barrel, lid, stirring paddle and other parts.
3. Forming: The cut stainless steel sheet will be bent and molded by hydraulic press or bending machine to form the cylinder shape of the barrel body and the curved surface of the barrel lid.
4. Welding: Weld the molded barrel body, barrel lid and other parts. Welding technology such as argon arc welding is used to ensure that the weld is uniform, smooth and leak-free, and to reduce the impact of the weld on the performance of the stainless steel material.
5. Sanding: After the welding is completed, the weld and the whole barrel are sanded to remove welding marks and oxidized layer, to ensure that the surface of the barrel is smooth and burr-free.
6. Surface treatment: In order to improve the corrosion resistance and aesthetics of the barrel, surface treatment, such as polishing, brushing or painting, is usually carried out.
7. Assembly: Assemble the polished and surface-treated drum body, drum lid, mixing paddle, transmission device, control panel and other parts. Make sure all parts are installed in place and running smoothly.
8. Commissioning: After the assembly is completed, carry out functional tests on the mixing drum, including mixing speed, temperature control, sealing performance, etc., to ensure that the equipment operates normally.
9. Cleaning and Sterilization: Before leaving the factory, the mixing drum is thoroughly cleaned and sterilized to ensure that the product meets the food safety standards.
10. Packing: finally, the cleaned and sterilized mixing drum is packed and ready for shipment.
Quality control is a very critical part of the whole manufacturing process. Manufacturers need to produce in strict accordance with national standards and industry norms to ensure that each stainless steel 50L popcorn mixing bucket meets high quality requirements.
Stainless steel 50L popcorn mixing bucket has the following features by virtue of its material and design:
1. food-grade material: made of food-grade stainless steel, in line with national safety standards, does not release harmful substances, to protect food safety.
2. corrosion resistance: stainless steel material has good corrosion resistance, suitable for long time contact with food and high temperature environment, prolonging the service life of the equipment.
3. High temperature resistance: able to withstand the high temperature generated when making popcorn, will not be deformed or damaged, to maintain stable performance.
4. Large capacity design: 50L large capacity is suitable for mass production, which improves productivity and is suitable for small commercial or home use.
5. EASY TO CLEAN: The smooth stainless steel surface is not easy to adhere to food residues, making it easy and quick to clean and reducing the risk of cross-contamination.
6. Multi-functionality: In addition to making popcorn, it can also be used for mixing, fermentation and many other food processing processes, making it a multi-purpose machine.
7. Good sealing performance: the bucket lid is designed with good sealing performance, which can effectively prevent foreign objects from entering and maintain food hygiene.
8. Safe and reliable: Equipped with safe control system, such as temperature control and overload protection, to ensure safety during operation.
9. beautiful and durable: stainless steel material itself has a metallic luster, beautiful appearance, and durable and not easy to fade.
10. Energy saving and high efficiency: the design of high efficiency mixing system can mix the raw materials quickly and evenly, reduce energy consumption and improve production efficiency.
11. High stability: solid structure and stable base design ensure the stability of the mixing drum during operation and reduce noise and vibration.
12. Strong adaptability: suitable for a wide range of environments and occasions, whether it is a family kitchen, a small store or a food processing plant, can meet the needs of use.
With its excellent performance and practical design, the stainless steel 50L popcorn mixing bucket has become an efficient, safe and convenient equipment in the field of food processing.
Stainless steel 50L popcorn mixing bucket has a wide range of applications, the following are some of the main application scenarios:
1. food processing plants: used for batch production of popcorn, also suitable for mixing and stirring other food ingredients, such as seasonings, snack ingredients, etc.
2. Theaters and movie theaters: to provide audiences with freshly baked popcorn to increase the movie-going experience, as well as a selling point to attract customers.
3. Supermarkets and retail stores: making popcorn on-site to attract customers to buy and increase store popularity and sales.
4. Snack stands and street stalls: for making popcorn and other snacks, convenient and hygienic.
5. Family kitchen: making popcorn at family gatherings or leisure time, adding fun, also can be used for homemade condiments or dough mixing.
6. Catering industry: provide specialty popcorn in restaurants, cafes and other places as a pre-dinner snack or children's food.
7. Schools and kindergartens: Used in food education and cooking courses to let students experience the fun of food preparation.
8. Entertainment venues: Provide popcorn in amusement parks, theme parks and other places to increase the amusement experience.
9. Hotels and banquets: personalized popcorn service for guests, suitable for catering banquets or special events.
10. Fermentation industry: In addition to popcorn making, it can also be used for small fermentation processes such as making yogurt, wine, bread, etc.
11. Scientific Research Laboratory: for food science research and experiments, mixing and blending experimental materials.
12. Health food store: making low-fat, low-sugar or organic popcorn to meet specific health needs.
The versatility of the stainless steel 50L popcorn mixing bucket allows it to play an important role in different industries, not only limited to the production of popcorn, but also to adapt to a variety of food processing needs.
Q1: What metal products does your company mainly produce?
A: Our company specializes in custom stretched metal products, including but not limited to metal tubing, metal rods, and special-shaped materials.
Q2: What is the process for custom products?
A: Customer provides product requirements or drawings -> Technical assessment and quotation -> Order confirmation -> Design and production -> Quality inspection -> Shipment
Q3: How does your company ensure product quality?
A: We have a strict quality management system in place. All products are inspected multiple times during production to ensure they meet national standards and customer requirements.
Q4: What is the typical delivery time for an order?
A: The delivery time depends on the complexity of the product and the order quantity, typically ranging from 15 to 45 working days.
Q5: How can we contact you for custom inquiries?
A: You can reach us by phone, email, or online customer service. We will provide you with prompt service.
Q6: Do your products meet international standards?
A: Our products are produced in strict accordance with international standards and have passed relevant certifications, such as ISO 9001 Quality Management System certification.
Q7: How is logistics and transportation arranged for the products?
A: We can arrange logistics and transportation according to the customer's requirements, including air freight, sea freight, or land transportation, and ensure the products are delivered safely and on time.
