gear hobbing

gear hobbing

3 year ago

20 0

Zhejiang Toman Intelligent Technology Co., Ltd

 3 year year

Product details

Y3150 Gear Cutting Jpg

Y3150 CNC6

6 Axis-CNC Hobbing Machine

a versatile hobbing machine suited for large sized gears

A powerful 6 axis full CNC hobbing machine

An extremely rigid hobbing machine

FANUC numerical control system and servo drive, system reliability, simple operation

Wet Cutting Hobbing Machine

Max. Workpiece Diameter: Φ500 mm

Max. Module: 10/12

cnc high-precision large gear hobbing machine for sale :

1)The full CNC system has 6-axis and 4 linkage, use generating method, realized indexing and differential compensation movement with CNC electronic gear box function, it can finish the cylindrical spur gear, helical gear and small taper tooth, drum gear, spline, worm gear, sprocket and so on tooth process .

2)The machine use static and dynamic finite element analysis to optimize design, the structure is reasonable and reliable. The main bed and body using the high strength gray cast iron castings and has at least twice aging treatment. After scraping and measurement of the Skilled workers , makes

the important joint surface reached high flatness and straightness .

3)The unique hob spindle structure design, using high-precision gear auxiliary drive and more reasonable lubrication system, make the hob spindle has a long-term stability of under high-speed , high-precision and high rigidity running .

4)YS3150 workpiece spindle adopts high-precision worm wheel transmission and Anti-backlash damping, can meet the needs of the overload, high rigid gear hobbing machining.

5)The main guideway adopted the Rectangular large flat plastic coated steel hardening guides and high rigidity rolling guide, The drive is transmitted via ballscrews, thus featuring in good heavy load carrying capacity, transmission rigidity and high movement straightness.

6) Large inclination bed structure design for the rapid fall chips , completely symmetric design The bed and main components use symmetric design , the internal oil cooling circulatory function assure a long-term thermal stability and guarantee the heat balance, restrain the thermal deformation effectively .

7)The whole design for the machine use the PRO/E 3D software, overall layout has been carefully optimized , compact layout , small area.

Main Technology Parameter

CNC hobbing machine	Unit	TMY3150
		Wet hobbing
Max. workpiece diameter	mm	Φ500
Maximum module	mm	10/12
Worktable surface diameter	mm	Φ450
Hob Maximum Assemble DiameterX Length	mm	Φ170/Φ 240x300
Horizontal distance between hob center and worktable center	mm	45-375
Maximum hob axial movement amount	mm	180/200
Hob head slide travel （Z axis movement amount）	mm	200-600
Maximum swiveling angle of the hob head	Deg	±45°
Hob spindle motor power	KW	15
Maximum hob spindle rotate speed（B axis）	rpm	500/750
Maximum worktable rotate speed（C axis）	rpm	75
Radial feed speed (X axis）（stepless）	mm/min	1-2000
Radial maximum rapid move speed（X axis）	mm/min	5000
Axial feed speed（Z axis）（stepless）	mm/min	1-2000
Axial maximum rapid moving speed（Z axis）	mm/min	6000
Tangential feed speed（Y axis）（stepless）	mm/min	1-1000
Radial maximum rapid travel speed（Y axis）	mm/min	2500

Standard Configuration

Hob arbor assembly （ Φ40）	hydraulic system
Hob arbor automatic clamping device	NC controller system
Workpiece automatic clamping device	NC data memory card
Spindle positioning	Operational software
Fully-enclosed safeguards	Residual-current circuit breaker
Woking light	Hands action button
Three colour lights indicate machine status	RS232C connector
Workpieces counter	Air conditioner for electric cabinet
Main spindle ampere meter	Chip conveyor
Chip cart	Automatic lubrication system
Cutting oil tank	Mist collector
Cold spray gun	The sizing block for machine adjustment

Optional Configuration

Automatic loading/unloading material device	Workpiece clamping
Automatic material storage	Workpiece rough locator device
Deburring device	Automatic tooth align device
Independent hob adjustment device	Oil cooling device
Hob arbor assembly:（metric system：Φ22, Φ27, Φ32, Φ50, Φ60）,（Inch system： Φ26.988, Φ31.75, Φ38.1, Φ50.8)

Application

Construction Machine Gear

Marine Gear

Large Reduction Gear

Wind Power Generator Gear

gear hobbers