Performance characteristics:
-Has an advanced platform system with modularized design, which makes the interchangeability of parts significantly improved. During maintenance and repair, it can quickly replace faulty parts, reduce downtime and improve productivity.
-The modular design not only makes the structure more compact, but also greatly shortens the delivery period. It is able to meet customer needs faster and adapt to the rapid changes in the market.
-The unique gear trimming technology plays a key role in significantly improving the meshing performance of the gears. This makes the transmission process smoother and more fluid, greatly reduces operating noise, and creates relatively quiet and comfortable conditions for the working environment in underground coal mines.
-Equipped with a variety of sealing forms and a special sealing structure, effectively reducing the risk of leakage. In the humid and dusty environment of underground coal mines, it can reliably prevent lubricant leakage and the entry of external impurities to ensure the normal operation of the gearbox.
-Adopting large inclination angle design, it better adapts to the working demand of scraper conveyor in complex terrain and working conditions, improves the working efficiency of the host machine, and enhances the reliability and stability of the whole conveying system.
Main technical parameters:
-The range of speed ratio is between 3.5-40, which can provide accurate speed adjustment according to the different working requirements of scraper conveyor and transfer machine, and realize the best material conveying effect.
-The rated power ranges from 40-1,600 (kW), which widely covers scraper conveyors of various sizes and loads, providing sufficient and stable power support for coal mine production.
Main application areas:
-In scraper conveyor, JS (MPS) series gearboxes provide stable power transmission for the continuous movement of the scraper, ensuring the smooth transportation of coal and other materials on the scraper conveyor and improving the efficiency of coal mining.
-As for the application of transfer machine, it can effectively transfer the materials on the scraper conveyor to other transportation equipment, realize the connection and conversion in the process of coal transportation, and guarantee the smooth operation of the whole coal mine transportation system.
Important Tips:
-When installing JS (MPS) series scraper gearboxes, make sure the installation environment is safe to avoid accidents during installation. At the same time, operate in strict accordance with the installation specifications to ensure the accuracy and stability of the installation.
-Before installation, carefully check the integrity and quality of the gearbox and its accessories to ensure that all parts are free of damage and defects, and make sure that the tools and equipment required for installation are complete and in good performance.
-Before operation, fill suitable lubricating oil according to regulations, and check the level and quality of lubricating oil to ensure the normal operation of the lubrication system.
-During operation, pay close attention to the temperature, sound, vibration and sealing of the gearbox. Once abnormalities are found, stop the machine immediately for inspection and timely troubleshooting to ensure the safety and continuity of coal mine production.
-Regularly check the status of seals, replace worn or aged seals in time, and prevent lubricating oil leakage and outside dust, moisture and other impurities from entering the inside of the gearbox.
-Regularly maintain the gearbox according to the requirements of the maintenance manual, including cleaning, checking the wear and tear of gears and bearings, and replacing lubricating oil and wearing parts.
-When stopping for maintenance, the power supply must be cut off first and reliable braking measures must be taken to prevent the equipment from starting accidentally.
-In the harsh working environment of the coal mine underground, it is necessary to strengthen the protection of the gear box and regularly clean the dust and debris on the surface to prevent corrosion and damage.
-When repairing and replacing the parts of the gear box, the original genuine parts that meet the requirements should be used and operated by professional technicians to ensure its performance and reliability.
-Establish a perfect equipment operation and maintenance files, detailed records of each inspection, maintenance, repair and parts replacement, to provide a basis for subsequent equipment management and fault diagnosis.
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