
Samples printed of pad printer
Printing elements of Pad printing machine
1. Sealed oil cup: It has the function of sealing and storing ink and scraping off excess ink, which can reduce ink volatilization and keep the ink concentration stable, thereby ensuring a stable and ideal printing effect.
2. Printing rubber head: As a medium for transferring ink from the printing plate to the surface of the product, its shape, hardness and size need to be selected according to the printing pattern and the surface of the substrate. For example, a harder rubber head is selected for fine patterns, and a soft rubber head is suitable for uneven printed parts.
3. Printing plate: That is, a printing plate etched with a printed pattern, usually made of steel or fiber. The size of the steel plate must match the size of the oil pan, knife clamp, and oil roller. The accuracy, depth and degree of wear of the pattern will directly affect the printing quality.
4. Ink: It needs to be selected according to the printing color requirements and the material of the substrate. Different materials, such as plastic, glass or metal, must use different inks, which must have good fluidity, suitable viscosity, quick drying and other characteristics.
5. Pad printer: As a device for performing transfer printing, its mechanical properties and control system stability will affect the accuracy and efficiency of printing. For example, the movement accuracy, speed control, and pressure regulation of each component have an important impact on the printing quality.
In addition, the substrate and printing environment will also affect the printing effect. The surface characteristics of the former, such as flatness, roughness, and material, determine the adhesion effect of the ink and the printing quality; the temperature, humidity, and cleanliness of the latter will affect the drying speed, viscosity, and performance of the ink head. Generally speaking, the production environment should be clean and free of excessive dust.
Usage
It it widely used in Electrons, hardware, autos, toys, gifts, Plastics, household appliances, artwork, stationery, adornment, cosmetic, commodity, sport goods, decorative lightnings, woodwork, office supplies, Photo Materials, Kitchen utensils, Hotel supplies, Computer, Mobile, etc., industrial field.
One Color Kent Pad Printing Machine |
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Item | P1-408CPK | P1-410CPK | P1-412CPK |
Plate Area(mm) | 100×200 | 100×250 | 100×300 |
Table Area(mm) | 200×125 | 200×125 | 200×125 |
Max. Printing Speed(PCS/H) | 1500 | 1300 | 1200 |
Color Number | 1 | 1 | 1 |
Max. Printing area(mm) | 85×90 | 85×130 | 85×170 |
Work Supply | 110 V /220 V, 5-7 Bar Compress air | 110 V / 220 V, 5-7 Bar Compress air | 110 V / 220 V, 5-7 Bar Compress air |
Out Dimension(mm) | 740×360×1380 | 790×360×1380 | 840×360×1380 |
Package Size(mm) | 870×590×1480 | 920×590×1480 | 970×590×1480 |
N.W.(KG) | 108 | 128 | 148 |
G.W.(KG) | 138 | 163 | 188 |
The monochome ink cup pad printer is mainly composed of the following parts:
Workbench system
It is connected with the dovetail groove on the wall panel by sliding fit. Through gear transmission, it can adjust the up and down, left and right, front and back positions for printing position positioning.
Scraper and oil cup device
Oil cup device: usually composed of an oil cup body and a scraper ring. There is an ink cavity in the oil cup body. The scraper ring is installed at the outlet of the ink cavity. The ink is controlled by a separate horizontal cylinder to move on the surface of the pad printing plate.
Printing plate device
The pad printer mainly uses a thick steel concave plate with a thickness of about 10mm and a thin steel concave plate with a thickness of 0.25-0.5mm. The thin steel concave plate can also be replaced by a nylon concave plate of the same thickness.
Printing device
That is, the rubber head and its fixing device, which realizes the action of moving from the top of the printing plate to the top of the substrate and then returning to the top of the printing plate through the cylinder fixed on the wall panel of the casing. The rubber head is connected by the piston shaft of the vertical cylinder to execute the downward pressure and reset commands.
Automatic cleaning device for rubber head
The rubber head continuously simulates the printing action on the tape during the printing process to remove the ink on the surface of the rubber head.
Control system
• Microcomputer controller: It can realize precise control of each action of the machine, such as the up and down stroke of the rubber head, speed adjustment, movement of the oil cup, scraping action, etc., and can also set parameters and switch operation modes.
• Operation panel: Generally, it is equipped with manual operation buttons, automatic operation buttons, emergency stop buttons, etc., and can also display the operation status and parameter information of the machine, which is convenient for operators to operate and monitor.
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