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Product details

2000 series diesel generator set is powered by 2000 series diesel engine, matching with domestic and foreign high-quality generators produced by the diesel generator set, power range 300kw-800kw, and can be composed of two or more units to form a power station.

Structural characteristics of 2000 series diesel engines:

In order to adapt to the requirements of rig transformation and improve the reliability of diesel engines, the 2000 series diesel engines are matched with high efficiency (efficiency increased by 5%) and high pressure ratio (pressure ratio increased by 20%) and high flow rate (flow rate increased by 20%) SJ160 supercharger produced by Sino-Singapore Joint Venture Company, which replaces the original 20GJ supercharger and improves the performance and reliability.

(1) Adopt the round tube type high efficiency intercooler produced according to the technology of West Germany GEA company, instead of the original flat tube type intercooler.

cooler. Heat dissipation efficiency from the original 73% to 92%, to meet the requirements of increased charge air mass flow, so that the diesel engine performance and intercooler reliability is guaranteed

(2) The oil pump is changed from two parallel pumps in the original oil pan to a large oil pump installed in the front of the oil pan.

oil pump, and with automatic regulator. The flow rate of the pump is 14% higher than the total flow rate of the original two oil pumps, which is easy to ensure the oil pressure, easy to maintain, and also can automatically regulate the pressure.

(3) cylinder head with advanced heat-resistant alloy valve seat, to adapt to the valve and valve seat due to heat load and wear large requirements, to extend the life, improve reliability.

requirements, to extend the life and improve the reliability of the role.

(4) Adopt double pressure type oil pressure low automatic stopping device, creating conditions for remote start. (5) The use of the disengaged starting motor, not only saves the air source, easy to start, but also to ensure that the gear ring work reliably.

Reliable.

(6) Adopting new winged high-efficiency fan, the fan air volume is increased by 30% and the efficiency is increased by 15%.

(7) Adopt Japanese technology to manufacture a large heat sink with open window.

The heat dissipation area is increased by 50% and the heat dissipation efficiency is increased by 35% to meet the requirement of increased heat dissipation.

Product Parameters

Model of generating sets Model of diesel engines Model of generator Rated power Rated voltage (V) Rated Frequency (HZ) L X B X H(mm) (kg)
300GF4 G8V190PZl-2 1FC5404-6TA42 300 400/230 50 5270 X 2040 X 2778 10700
500GF17-2 G12V190ZLDr2 IFC6456-6LA4 500 400/230 50 5925 X 2040 X 2678 13800
600GF-I GI2V190ZlD2-2 IFC6501-6LA42-Z 600 400/230 50 6000 X 2040 X 2780 12000
700GF1-3 G12V190ZlR 1FC6456-4LA4 700 400/230 50 5925 X 2040 X 2678 13800
700GF1-K3 G12V190ZlR LVI634D2 700 400/230 50 4515 X 2040 X 2678 11800
800GF4-7 G12V191ZlR 1FC6502-4LA42 800 400/230 50 5925 X 2040 X 2678 13800
800GF4-K1   G12V190ZlD4  1FC6502-4LA42   800 400/230 50 4515 X 2040 X 2678  11800
800GF4-K4 G12V190ZlD4 LVI634E2 800 400/230 50 4515 X 2040 X 2678 11800
800GF6 G12V190ZlD5  JFG5001-4/6300 800 400/230 50 5925 X 2040 X 2678 13600
800GF7 GI2V190ZlD5 1FC6502-4LA42 800 400/230 50 5925 X 2040 X 2678 13800
800GFZ                 G12V190ZlD3 EG400L-900N  800 400/230          50 5925 X 2040 X 2678     13600
800GFZ-1 G12V190ZlD3 1FC6502-4LA42 800 400/230 50 6370 X 1920 X 2470 14700
800GFZ-2       G12V190ZLD6      1FC6502-4LA42      800 400/230           50 5820 X 1726 X 2440     14700

Model G12V190ZL G12V190ZL-1 G12V190ZL-2 G12V190ZL-3    
Type Four-stroke, direct injection combustion chamber, water-cooled, pressurized, intercooled
Cylinder arrangement V-shaped 60° angle
Number of cylinders 12
Cylinder diameter 190(mm)
Piston stroke 210(mm)
Total piston displacement 71.45(L)
Compression ratio 14:1
Calibrated speed(r/min) 1500 1200 1000 1300
Piston average speed(m/s) 10.5 8.4 7.0 9.1
Minimum no-load steady speed 600(r/min)
12-hour power 900 740 600 810
Continuous power 800 660 540 730 
Average effective pressure (MPa) 1.01 0.99 0.99 1.05
Maximum burst pressure (MPa) 10.5
Max. torque ② (N-m) 6340 6360 6030 6370
Max. torque speed (r/min) 1000 850 700 950 \
Fuel consumption rate 209.4 (g/kW-h)
Oil consumption rate 1.6(g/kW-h)
Exhaust temperature (before turbine) ≤600℃
Discharge temperature ≤90℃
Oil temperature (in the oil sump) ≤95℃
Main oil channel oil pressure (kPa) 500~800
Stable regulating rate ≤8% (≤5% for generator set)
Cooling method forced cooling
Lubrication method pressure and splash lubrication
Starting method air motor or electric motor starting
Crankshaft steering view counterclockwise (facing the output end)
Firing sequence 1-8-5-10-3-7-6-11-2-9-4-12 (60° interval)

product assortment

Model of coupling sets Power(KW)/ Speed(r/min) Model of diesel engine Model of coupling Reduction ration Overall dimension L*B*H(mm) Unit Price USD
CO810F-3/ 22 810K/1300 G12V190PZ L-3 YOTFJ750-22F
lash
2.2 7040*1980*2
760
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NO 

Name
Rated Power
(KW)
Rated
Speed(r/min)
Overall Dimension
(mm)

Total weight(kg)
1 G12V190PZL-3 810 1300 4300*1980*2760 8200


      Model NO. YOTFJ750/875   Modle 750/875

Transferred Power Range(Kw) 440~1300/950~1500
Reduction Ratio 1.8~3.3   Rated Slip 3%~5%
Speed Governing Range 1~1/3 Reaction Sensitivity of Clutching 25~35
Temperature of Working Oil ≤110ºC   Cooling Mode Combined Water Cooled/Separately Air Cooled

Serial No Model of coupling set Model of mud pump Pumping number of mud pump
1 CO470F-1/33 3NB500C 95
2 CO810F-3/30 3NB1000C 110
3 CO1000F/33 3NB1300C 120
4 CO1300F-3/30 3NB1600 115
5 CO510F-3/20 F-500 150
6 CO810F-3/25 F-800 120
7 CO900F/25 F-1000 140
8 CO1000F/30 F-1300 120
9 CO1300F-3/25 F-1600 120

Application

1) 2012 series diesel engine and YB900 hydraulic torque converter, 2008 series diesel engine and YB830 hydraulic torque converter
The diesel engine torque converter unit is composed of 2012 series diesel engine and YB900 hydraulic torque converter, 2008 series diesel engine and YB830 hydraulic torque converter, and the coupling unit is composed of Y0ZJ750-20 for 3000m~4500m hydraulic transmission machinery drilling rig power transmission unit to realize automatic stepless speed regulation and variable torque of diesel engine and working machinery.
2) 2012 Diesel engine with 800GF4-2 and 800GF4-2 diesel engine generator sets, mainly used for
The difference between them is that the former is equipped with Magnetek generator set and the latter with Siemens generator.
The G12V190ZL-1 (2012B) diesel engine with 630GF-1 can also be used as a replacement for the Cat D399 diesel generator set.
The replacement of WOODWARD, SCR control system does not need to be changed.
 G12V190ZL-1 (2012B) diesel engine with 630GF-2 can be used as 60Hz,
400V motor power and top drive.
3) G12V190ZL-3 (2012A), G12V190ZL-1 (2012B) these two models of diesel engines by
These two types of diesel engines are equipped with mechanical speed regulators and can be used as power for mechanical drilling rigs above ZJ30 and drilling rigs in highland areas with different transmission modes.

Relevant Part

No. Part Name Part Number Qty
1 CYLINDER BLOCK ASSEMBLY 12VB.01.00 1
2 CYLINDER HEAD ASSEMBLY 12VB.02.00 1
3 CYLINDER HEAD ASSEMBLY 127.03.00 12
4 OIL SUMP ASSEMBLY 12VB.04.00B 1
5 PISTON AND CONNECTING ROD ASSEMBLY 127.05.00 12
6 CAMSHAFT AND GEAR TRAIN ASSEMBLY 127.06.00 1
7 TORSIONAL VIBRATION DAMPER ASSEMBLY 12VB.07.00 1
8 INTAKE LINE ASSEMBLY 127.08.00B 1
9 EXHAUST LINE ASSEMBLY 127.09.00A 1
11 NATURAL GAS PIPELINE 127.14.00 1
12 MEGNETO TRANSMISSION ASSEMBLY 127.15.00 1
13 OIL PUMP ASSEMBLY 12V.17.00C 1
14 OIL FILTER ASSEMBLY 12VB.18.00B 1
15 CENTRIFUGAL FILTER ASSEMBLY 12VB.19.00 1
16 LUBRICATING PIPING 127.20.00 1
17 OIL COOLER ASSEMBLY 12VB.21.00 1
18 WATER PUMP ASSEMBLY 12VB.22.00B 2
19 Cooling line system 127.24.00 1
20 INTER-COOLER ASSEMBLY 12V.27.00 1
21 HAND PRIMING OIL PUMP ASSEMBLY 12V.29.00 1
25 OVERSPEED SAFETY DEVICE 12VB.37J2.00 1
26 SPECIAL TOOLS 127.42.00 3
27 COUPLING ASSEMBLY 163.44.00 1
29 ELECTRIC STARTING SYSTEM 127.46D.00 1
30 OIL PUMP BRACKET ASSEMBLY 12VB.48.00 1
31 CARBURETTER ASSEMBLY 127.86.00 2
32 NATURAL GAS PRESSURE REGALATING VALVE 127.87.00 1
33 GOVERNOR CONNECTION ASSEMBLY 127.89.00 1
35 Electromagnetic valve  127.91.00 1
36 TURBOCHARGER ASSEMBLY 127.20GJ.00EB 2

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4 year
Address: Jinan, China


Main Product: Generator Set, Gas Generator, Diesel Generator , Marine Diesel Engine, Drilling Rig Engine, Coal Generator

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