Automatic 3 colors screen printing machine.mp4

Automatic 3 colors screen printing machine.mp4

4 year ago

12 0

KC Printing Machine (Group) Limited

 9 year year

Product details

Introduction

The high-speed automatic bottle body screen printing machine is a device specifically designed for screen printing of bottle bodies. It combines advanced automation technology, precise control systems, and efficient printing processes to accurately print various patterns, text, or labels on the surface of the bottle. This device is widely used for bottle packaging printing in industries such as food, beverage, cosmetics, and medicine, and has the advantages of high efficiency, precision, and stability.

Plastic hollow containers are widely used in product packaging such as: medicine, cosmetics, detergents, lubricating oil, beverages, daily necessities, and chemical containers. They are generally made of PP, PE PET, PC and other materials by blow molding. More and more large-scale factories use automatic screen printing machines to print their products. Since this kind of screen printing machine is connected like a long queue, it is vividly called a silk screen printing dragon.
Screen printing dragon is the first automatic screen printing machine to enter the market, and it also occupies the largest share in the market. Now it is also the most standardized automatic screen printing machine. Its main structure is:
1) Feeding conveyor belt: It is a conveyor belt. The operator can place the product to be printed on the conveyor belt. The conveyor belt can automatically transfer the plastic bottle to the feeding position, and the feeding nozzle of the machine will suck the bottle To the transfer table of the screen printing machine. Some users will request to customize the automatic feeding chute, and the bottles can be put into the feeding chute, and the bottles will be automatically arranged into the feeding conveyor belt.
2) Pre-press device: The pre-press device includes orientation adjustment of plastic bottles and product surface treatment, such as flame treatment, plasma treatment, coating of PP oxidant, etc.
3) Printing system: The printing system of the automatic screen printing machine is similar to the printing device of the semi-automatic screen printing machine, but it has more functions. In order to improve the printing efficiency and precision, more and more movements of the screen printing device are controlled by servo motors, pneumatic components More and more international famous brands are used for electronic and electronic components, and the main parts of the machine are also processed with high-strength steel instead of aluminum profiles. The wear resistance and service life of steel materials are much better than aluminum profiles.
4) UV drying system and UVLED drying system: For continuous high-speed screen printing, an important option to ensure that the screen is not blocked is to use UV ink, which will basically not dry to the screen surface and affect printing unless it is irradiated by ultraviolet rays.
5) Unloading system: If you do not arrange the printed products, you only need one unloading conveyor belt, but if you need to arrange the printed products, the machine will be equipped with a manipulator and placed regularly on the conveyor belt.
Now more and more users choose automatic multi-color container screen printing machine, which actually integrates three processes of flame treatment, silk screen printing and curing, which not only greatly reduces the labor intensity of the operator, but also greatly improves the printing quality of the product. Factories that are accustomed to semi-automatic screen printing machines have also begun to upgrade and purchase brand new screen printing machines to expand production capacity.

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Printed Samples

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Parameter

Round-object Max printing stroke: 300mm;
Oval-object Max Printing stroke: 120mm;
Round-object Max Printing speed: 4000pc/h;
Oval-object Max Printing speed: 4500pc/h;
Work piece size(Round): Diameter:25-100mm;Length:60-300mm;
Work piece size( Oval): Width:25-260mm, Length:60-300mm;
Power supply: AC380V,3Phase ,45A/(1-3Colour),100A/(4-5Colour);
UV Lamp wattage: 4KW/pc;
UV Exhaust fan wattage: 0.2KW;
Exhaust rate: 11.6 m3/min;
Motor Wattage: 0.75KW;
Reduction gearbox : 1:7.5;
Feeding motor wattage : 0.75KW;
Fixture motor wattage : 0.5KW;
Vacuum Pressure : 500 mm/Ag;
Flame gas: Liquefied Petroleum gas( LPG);Air : 6 Bar;
Air rate of flow : 1500Lit/M.
Works supply:
Power: 3 phase 380V,45A/(1-3C),100A/(4-5C); 5-7Bar
Compress air ;Liquefied petroleum Gas, Natural gas
Package Dimension: 2085×1270×1820mm;Gross weight: 900Kg;CBM: 4.81927;H.S.Code: 8443198000Certificate: CE

Advantage

Designed for circular and elliptical to describe the device's screen printing and design, simple structure, convenient debugging, stable and dependable.
The Feeding conveyor belt synchronous motor drive, speed, stepless adjustment, the width of the feed can be easily adjusted;
By the double-suction nozzle, bottles can be automatically transferred to the screen printing conveyor system; the design of the automatic bottle identification system, according to a unified direction in bottles to the transmission system;
By flame treatment plant to improve ink adhesion of PP PE materials; flame pressure can be flexibly adjusted;
Automatically pre-bit system, multi-color overprint crucial in bottles word, overprint precision up to 0.08mm;
Replace the flat bottle fixture, the machine can be easily printed oval bottle to achieve the function of a machine;
The location of the screen and scraper can be achieved three-dimensional precision and angle adjustment, to ensure that the printing position to meet the user requirements;
Mechanical transmission with pneumatic combination of Japanese inverter for process control, running smoothly;
Touch screen operations, easily communicate with the machine to make operation even easier;
Online UV curing systems, import UV device, excellent curing speed and quality, greatly improve the efficiency of printing; printing speed 3600pcs/h.
Electronic sensors to achieve "no printing", the pressure is too low, automatic monitoring of the alarm and other functions.
Machine electrical components and control systems using components of Germany and Japan to ensure stable printing quality.

Machine features

• High degree of automation: The entire printing process can be completed without manual intervention, from transmission, positioning (mechanical positioning, CCD positioning), pre-press treatment (flame treatment, plasma treatment), silk screen printing, post-printing treatment (hot air drying) , UV drying, product arrangement, and other links are all automated, which greatly reduces the labor intensity of workers and truly realizes full automation of the printing process.

• Fast printing speed: Compared with traditional screen printing equipment, the printing speed of fully automatic screen printing machines has been significantly improved, enabling efficient production and meeting the needs of mass printing. For example, some fully automatic curved screen printing machines can achieve 3,600 prints per hour, greatly improving production efficiency.

• High printing accuracy: Through advanced servo control system and precise mechanical structure, printing accuracy can be guaranteed, which can reach an accuracy of less than 0.05mm.

• Wide range of applications: It can print products of a variety of materials and shapes, such as flat, curved, cylindrical or irregular-shaped products, etc., with strong adaptability. Whether it is plastic, metal, glass, ceramics, etc., all materials can be printed using a fully automatic screen printing machine.

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How to choose fully automatic screen printing machine dragons

The price of fully automatic screen printing machine for plastic bottles is relatively expensive, especially for multi-color screen printing machine. The price is more expensive. Users should consider many aspects when choosing the machine:

Printing capacity

Product adaptability. Today's multi-color screen printing machine generally adapts to various shapes of plastic bottles: round, square, oval, etc. The machine can meet the printing needs of bottles of different sizes, and samples can be provided for suppliers to confirm.

Performance and quality

Operation stability: The machine transmission design should be reasonable, using well-known brand electrical components, and equipped with mature control systems, such as PLC control system and touch screen operation. The manufacturing accuracy of the machine is related to the printing quality. Does the machine accessories have the same drawings, does it have CNC processing capabilities, does it use high-quality raw materials, and does the test sample meet the needs?

Production efficiency

With the intensification of market competition, there are higher and higher requirements for the printing speed of the machine. In order to facilitate high speed, fast delivery can be achieved, and unit costs can be effectively reduced. The high printing speed of the machine is also a test of the rationality of the design and manufacturing accuracy of the fully automatic screen printing machine. High speed is actually a test of the degree of automation of the machine. A screen printer with a high degree of automation will also require a vibrating plate loading system and an automated unloading system. It also has high requirements for the manufacturing tolerance of machine accessories and the matching degree of moving parts.

Operation

The operation interface should be simple and easy to use. Operators can operate it proficiently after simple training. At the same time, the equipment should have convenient plate changing and debugging functions, and can quickly change screen plates with different patterns and adjust printing parameters. In this way, there is the shortest connection time when completing one batch of orders and changing to the next batch of orders.