Cutting Thick Steel

Cutting Thick Steel

3 year ago

95 0

JARRY CNC MACHINERY CO.,LTD

 4 year year

Product details

Water Jet Cutting Machine WJ-3015

Technical characteristics description

1. CUTTING TABLE

1.1 Platform Body

1.1.1structure feature

- The machine body with the welding box structure, then make stress relief by annealing process.

- Table body and water tank which are split structure, lessen the splash of sands and water into moving parts,It is also conducive to the disassembly and transportation of the machine.

- X-axis and Y-axis transmit to rolling ball screw mandrel.

1.1.2Controlling system

We adopt Mitsubishi digit servo system(Bus communication protocol).

1.1.3Chief technical parameter

Model	L3015
Structure	Gantry Type
X axis	3100mm
Y axis	1600mm
Z-axis	200mm
Effective cutting area	3000×1500mm
Control accuracy	±0.01mm
Repeatability accuracy	0.02mm
Running Speed	15m/min
Power	380VAC, 50Hz , 3 phase 4 wire system(can be customized)

1.1.4 Chief parameter for drilling

- No-load speed : 1750 rpm;

- Maximum drilling capacity: diameter 8mm (aluminum alloy);

- Total stroke: 100mm

-Working stroke: 50mm

-Propelling force at 6 kg air pressure: 100 kg

-Power: 450watt

-Compressed air consumption: 650L/min

-The smallest trachea: diameter 10mm

-Tool clamping range: diameter 0~10mm

1.1.5Transmission system

- We adopt HIWIN linear guide rail and TBI ball screw to ensure accuracy and quality.

1.1.6 Prevention system

- Over travel auto spacing function and soft spacing function

- Unique prevention design: new mazy protection and z-axis totally enclosed professional design prevent sand and water from eroding the guide screw and linear guide rail.

1.1.7 Lubrication system

- We adopt auto mass lubrication system to make oil reach every oil site on time and also make table steadier and easier.

1.2 Cutting head assembly

1.2.1 YCWJ Cutting head assembly

1The cutting efficiency integrative abrasive cutting head is one of highest machine in the world.

- It has rectification function and lessens the time of assembling.

- Changing the wearing parts is simple.

1.2.2 YCWJ hp water switch

- Air valve can open and close the hp water instantaneously.

- With the help of CNC we can control hp water automatically.

- Blockage pressure can be adjusted arbitrarily to realizethe operation under the low pressure circumstances.

1.2.3 YCWJ abrasive feeding system

- Dynamic sand feeding

- Manual makes up the sand for the feeder(assisted with sand meter, auto feedercan realize automatically feeding)

2 High Pressure Pump

2.1 HP Generator

-the configurations single pole two-way plunger type intensifier

- The whole intensifier assembly is imported the USA

(Accustream/Hypertherm)

- Single-row type water filtering system (5Micron, 1micron, 0.45micronparallel)

- Manual pressure regulation function

- Extra pressure auto stop and protection Three-ply safeguards

2.2 Chief technical parameter

Model	YCG-3742S
General data
Maximum output flow	3.7L/min
Maximum orifice	0.33mm
Max output pressure	420mpa
Intensifier configuration	Single
Pressure control	Manual
Shifting control	electro-hydraulic control
Pump power
Motor Power	37kw/50HP
Voltage	380V/50Hz
Physical data
Width	1300mm
Length	1800mm
Height	1500mm
Operating weight	1200kg
Options	Air cooling/Water chiller

3.1 CNC Controller

- 17”LCD touch screen display

- DNC on-line working function

- Functions of returning arbitrary point, bending, and circular arc working auto deceleration.

- Function of cutting figure imitation display.

- 80GB memory hard disk

- YASKAWAAC servo driver and motor.

-1GB memory card

- Multilingual function（Chinese English ,etc.,）

- Drive-by-wire and hand-hold controller,(according to requests)

3.2 Software-NcStudio

NcStudio PCIMC-6A special software is special for YC.

The functions of PCIMC-6A are as follows:

- Change DXF document which is educed from AUTOCAD into numerical control process.

- Serial communications between PC and CNC.

- Open database can shore parameter, just click the material, prameter will be loaded automatically

- Calculate length of line and time automatically

- Control cut-out and cut-in automatically

- cutting track auto imitation function

- The functions of lessening speed on the corner remanding material bridging and lancing

4.Auto Abrasive Feeding System

4.1 DCAS-B abrasive meter regulator

- Dynamic sand feeding

- Dynamic type comes over traditional type.

- Manual type makes the operation easier.

- With the help of CNC we can control abrasive automatically

4.2 Abrasive hopper

- Side-hanging sand hopper

- There is a window on the side face. It can remind workers when to feed sand

- It can provide the sand consumption every time after it is filled up.

4.3 Abrasive Tank

- It provides the functions of shoring and sanding sands for the machine, also improves the automation and lessens intensity of labor.

- Capacity: 170L

- High accuracy can remain workers when to feed sands.

5. Auto Cooling System

5.1 Auto Air Cooling system

- The working environment is clean and tidy.

- Good control the hydraulic system oil temperature.

5.2 Oil chiller

Model:SLD250PAX

It can be set to any temperature, and is not subject to the working environment.

Refrigerating capacity：25000 Kcal/h

Voltage：380V 50Hz 3 Phase

Total unit capacity: 10.8KW

Water pump flow80L/min

Water lift:25m

Water Capacity:165L

Chilled water pipe diameter: G1.25”

Dimension: 980×1020×1700mm

Weight: 350KG

6.Water Soften System

Here are many kinds of compounds in the running water.(Calcium carbonate, carbonic acid)As the machineworking, the raising of the temperature will generate some substance of the reaction of chemistry or physics-as we called it furring, which will reduce the life of the high pressure system and increase the cost. After many years’ experiences, the system can solve the problem.

7.Sludge Removal System

Introduction:

Remove the abrasive from the tank automatically,separate the abrasive and water. reduce the labor force, improve work efficiency.

Suction pump parameters：

Flow: 10M³/H

Shoot range : 50 M

Outlet pressure: 6 kgf/cm²

Absord range: 7 M

Maximum promise through solid part: 4.5mm

Pump inlet and outlet diameter: 40mm

Power:compressed air

The max inlet pressure: 7 kgf/cm²

The max air consume: 0.6 mm³/min

Tracheal diameter:10mm

Collection box: 1.6m*1.5m*1.2m

One set including pipe parts,total is two sets

One year warranty period (except for vulnera)

No.	Name	Amount
一.Spare parts for the machine
1	Ruby	4
2	Nozzle	1
3	Connecter of pipe(each one for larger and samller)	2
4	The shift valve elements	1
5	The air valve repair kit	1
6	Shield cap	2
7	Hp water switch kit	1
8	Hp seal（without copper cake ）	1
9	Low pressure oil seal	1
10	Lp check valve repair kit	1
11	filter element（5Micron）	1
12	filter element（1Micron）	1
13	Fold filter（0.45Micron）	1
14	The Blue Lubricant	1
15	O ring and assembled ferrule	1
二.Special tools for machine
1	60K Intensifier Tool kit (For H-P Seal)	1
2	Wrench Girth (For H-P Cylinder)	1
3	Wrench，Spanner(For End Cap)	1
4	Wrench，Spanner(For HIGH PRESSURE SWITCH)	1