Vertical liquid die forging machine is a kind of equipment that solidifies liquid metal under high pressure and applies mechanical static pressure to make the solidified hard shell plastically deform to obtain high-quality parts.
Liquid Die Forging Machine Working principle:
First, a certain amount of molten metal liquid is directly injected into the metal mold cavity, and then the mold is closed to allow the metal liquid to fill and flow.
Under the action of mechanical static pressure, the metal liquid undergoes high-pressure solidification and a small amount of plastic deformation, thereby obtaining a blank or part.
Liquid Die Forging Machine Structural composition:
Mold clamping device: including a movable mold plate, a fixed mold plate, a rear mold plate, an opening and closing component, and a liquid filling component. The opening and closing component drives the movable mold plate to close or open the mold, and the liquid filling component pressurizes and locks the movable mold plate in the closed mold state to ensure that the mold remains tightly closed during the liquid metal injection and molding process.
Shooting device: mainly composed of a base, a shooting component, and a feeding component. The feeding component provides metal solution to the shooting component, and the shooting component injects the metal solution into the metal mold cavity to complete the casting.
Ejector: used to eject the part from the mold after it is formed to ensure smooth demolding of the part. It generally includes ejector cylinders, ejector rods and other components.
Control system: Through electrical control or hydraulic control system, each action of the vertical liquid die forging machine is precisely controlled, such as the setting and monitoring of parameters such as mold closing speed, shot amount, pressure, and holding time.
Liquid Die Forging Machine Features and advantages:
High product quality: Liquid metal solidifies under high pressure, and shrinkage is thoroughly compensated, which can effectively eliminate casting defects such as shrinkage cavities and shrinkage, so that the mechanical properties, internal quality and dimensional accuracy of the parts are relatively high.
High material utilization rate: Compared with traditional forging and casting processes, liquid die forging can more accurately control the injection amount of molten metal and the molding process, reducing material waste.
Strong adaptability: It is suitable for a variety of metal materials, such as aluminum alloys, magnesium alloys, copper alloys, etc., and can produce parts with complex shapes and high dimensional accuracy requirements. It has broad application prospects in aerospace, automobile manufacturing, electronic communications and other fields.
High production efficiency: With a high degree of automation, a series of actions such as mold closing, injection, pressurization, pressure holding, and demolding can be performed continuously, which greatly improves production efficiency.
Liquid Die Forging Machine Application fields:
Aerospace field: used to manufacture key components such as aircraft engine blades, landing gear components, and wing connectors. These components have extremely high requirements for material performance and quality, and vertical liquid die forging machines can meet their production needs.
Automobile manufacturing field: the production of automobile engine cylinder blocks, wheels, steering knuckles and other components can improve the strength and reliability of automobile components, reduce the weight of the whole vehicle, and improve the fuel economy of the vehicle.
Electronic communication field: manufacturing shells, radiators and other components of electronic products such as mobile phones and computers. The liquid die forging process can produce parts with high dimensional accuracy and good surface quality, meeting the high-precision requirements of electronic products for components.
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Our forging equipment comes from Shengshi Weiye Machinery. Our hydraulic components and electrical accessories such as Forging Press and Hydraulic Trimming Press are sourced from countries such as Germany and Japan, and are imported with original equipment. The machine quality is stable and the specifications are rich, with over a hundred choices ranging from 1 ton to 5000 tons. Widely used in various industries such as hardware, electronics, machinery, etc.
