Fully automatic hot stamping machine for cosmetic bottle caps and wine bottle caps is an important equipment in the packaging industry:
Functional features
• Efficient production: adopts fully automatic feeding methods, such as vibration plate feeding, conveyor belt feeding, etc., to improve production efficiency and reduce labor costs.
• Accurate hot stamping: the mechanical transmission part often uses a divider for transmission, with high segmentation accuracy, and the height and pressure of the hot stamping head can be adjusted to ensure the clarity and integrity of the hot stamping pattern.
• Intelligent control: using advanced PLC control technology, combined with touch screen operation, the production process can be accurately controlled, errors can be reduced, and the operation is simple and fast.
• High safety performance: It has shutdown alarm functions such as lack of material and insufficient air pressure. Some machines also adopt the whole machine enclosure design, which meets European safety standards and ensures the safety of personnel and equipment.
Structural composition:
Feeding mechanism
• Vibration plate feeding: through vibration, the bottle caps are arranged in order and transported to the designated position. It is often used for feeding small bottle caps, such as some cosmetic bottle caps.
• Conveyor belt feeding: The conveyor belt is used to convey the bottle cap to the hot stamping position, which can realize continuous feeding and is suitable for various specifications of bottle caps, such as wine bottle caps.
Conveying mechanism
• Divider conveying: It can accurately control the conveying angle and position of the bottle cap to ensure the accuracy of the hot stamping pattern, and is widely used in various types of bottle cap hot stamping machines.
• Conveyor belt conveying: Cooperate with the feeding conveyor belt to make the bottle cap move smoothly during the hot stamping process to ensure the hot stamping quality.
Hot stamping head and hot stamping components
• Hot stamping head: Usually a heating element is used to transfer the metal coating on the hot stamping foil to the bottle cap to form a hot stamping pattern. Hot stamping heads of different shapes and sizes can meet the hot stamping needs of different shapes and sizes such as wine bottle caps and cosmetic bottle caps.
• Pressure regulating device: The pressure between the hot stamping head and the bottle cap can be adjusted to ensure the clarity and firmness of the hot stamping pattern.
• Temperature control system: Accurately control the temperature of the hot stamping head to ensure the consistency of the hot stamping effect.
Clamping and positioning mechanism
• Mechanical clamping: The bottle cap is clamped and fixed by mechanical devices such as clamps and cylinders to prevent the bottle cap from moving during the hot stamping process.
• Pneumatic clamping: The clamping device is driven by air pressure, and the clamping force is uniform. It is suitable for clamping and positioning of bottle caps of different specifications, which can effectively improve production efficiency.
Unloading mechanism
• Automatic unloading: After the hot stamping is completed, the bottle cap is automatically discharged through the unloading device such as the push rod and conveyor belt to achieve continuous production.
• Collection device: Equipped with corresponding collection devices, such as material boxes and conveyor belts, to collect and organize the bottle caps after unloading.
Control system
• PLC control: As the core control unit, it realizes the precise control and coordinated operation of various mechanisms of the hot stamping machine, and improves production efficiency and product quality.
• Touch screen operation interface: It is convenient for operators to set parameters, monitor the production process and diagnose faults.The Digital Hot Foil Printing Machine is an advanced printing equipment that combines digital printing technology and hot stamping technology. It uses a digital control system to precisely control the heating element, transferring the gold, silver, or other colored metal coating on the metal foil to the substrate, forming patterns or text with metallic luster and texture. This printing method not only improves printing efficiency, but also greatly enriches the visual effects and decorative properties of printed materials.
Printed Samples
Details
Machine introduction
No. |
Items |
Number |
1 |
100mm stainless steel conveyor ( Customized on customer products) |
1 |
2 |
Feeding robot |
1 |
3 |
8 stations rotating workbench |
1 |
4 |
IR Heating system |
1 |
5 |
Independent Stamping Plate adjustment device |
1 |
6 |
Fixture for samples |
8 |
7 |
Automatic foil feeding and collecting device |
1 |
8 |
High accurate Splitter |
1 |
9 |
World brand electronic control components |
1 |
10 |
PLC Operation system |
1 |
11 |
Automatic positioning system |
1 |
12 |
Safety cover |
1 |
Machine parameters:
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- Hot stamping speed: 30-45PCS/min
- Hot stamping size: (Ø8mm~Ø22mm)xH(10mm~100mm)
- Compressed air: 0.5~0.7Mpa
- Power supply: 380V/50Hz
- Total power: 6KW
- Volume: 1000mm*1128mm*1780mm (length*width*height)
- conveyor belt not included
- Net weight: 800KG
Machine Configuration
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- Inovance servo motor + Taiwan TBI screw drive ironing head;
- Non-hot feeding and anti-fooling sensor device for positioning;
- Japanese OMRON touch screen and Japanese Panasonic PLC control system;
- (brands can also be made according to customer requirements)
- Main motor and gearbox are made in Italy TRANSTECNO;
- The turntable and fixture are all high-precision grinding;
- Adopt Japan SMC and Taiwan AirTAC solenoid valve and cylinder;
- Imported Texaco precision splitter;
- Prevent the phenomenon of abrasion during the working process of the product;
Install size