compressed air filter replacement schedule

2 month ago

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Hongrijia Depurate Facility Science & Technology Co.,Ltd.

 4 year year

Product details

Features & Benefits

1. The new dual-level design makes it easier for users to observe the condensate discharge inside the filter and judge whether the drain is blocked;

2. Parallel design, reducing the time of installation and paralleling;

3. No screw design, easy to replace the filter element;

4. The material of the sodium borosilicate glass fiber filter element ensures high-efficiency filtering effect and meets the ISO8573.1-2010 standard;

5. The shell has a service life of 15 years, and the filter element has 6000-8000 hours of filtration level except ACS;

6. Wall buckle design, easy to install on the wall.

Guaranteed Quality
All YUKA series Compressed Air Filters have TWO GUARANTEES.

The first guarantee is a filter element PF/AO/AA/AX grade with 6000-8000 hours serve life. ACS/AR/AAR grade with 2000-3000 hours.
This ensures that the solid particle, oil aerosol and vapor content selected conforms to the ISO 8573.1 international standard.

The second guarantees the compressed air filter housing for fifteen years under recommended operating conditions.

International test and measurement standard ISO12500
>ISO 12500 has made clear a general test and definition method for the compressed air filter manufacturers. The main performance
parameters are the air inlet oil content and particles size distribution of the solid particles.
>ISO12500-1 specifies the test requirements for the filtration performance of oil aerosol in the coalescing filter.
>ISO12500-2 specifies the test requirements of adsorption filters for the removal performance of steam adsorption.
>ISO12500-3 specifies the requirements for removal of particulate matter from solid pullutants.

Product are test with the international advanced testing equipment based on standard ISO12500, Which is equivalent to the standard
ISO8573.1-2010 quality standard, and provide filter performance test report.

Filtration Grade	PF	AO	AA	AX	ACS	AR	AAR
Particle removal (ISO12500-3)	5μm	1μm	0.01μm	0.01μm	-	1μm	0.01μm
Outlet oil aerosol concentration (ISO12500-1)	5mg/m³	0.6mg/m³	<0.01mg/m³	<0.001mg/m³	<0.004mg/m³	-	-
Filtration performance of Particle (ISO12500-3)	-	99.999+%	99.999+%	99.999+%	99.999+%	99.999+%	99.999+%
Filtration performance of oil (ISO12500-1)	50%	80+%	99.9+%	99.99+%	-	-	-
Element spanlife	6000 hours	6000 hours	6000 hours	6000 hours	2000-3000 hours	4000-6000 hours	4000-6000 hours
Filtration Type	Coalescence	Coalescence	Coalescence	Coalescence	Adsorption	Coalescence	Coalescence
Airflow direction	From inside to outside					From outside to inside

Technical Specification
The flow rate below is the treatment capacity of compressed air under rated working pressure 7bar g(100psi g).
For the application in other working pressure, please refer to the correction factors.

Model	Pipe size	Flow rates			Dimension (mm)
Model	Pipe size	L/S	m³/min	scfm	W(Width)	D(Depth)	H(Height)	A	B	C(clearance for housing)
HG017	RC1/2"	16.7	1.0	35.3	92	83	265	-	-	-
HG025	RC3/4"	25	1.5	53	92	83	265	-	-	-
HG030	RC1/2"	30	1.8	63.6	92	83	285	17.5	193	158
HG035	RC3/4"	33.3	2	70.6	92	83	285	17.5	193	158
HG058	R3/4"	46.7	2.8	98.9	132	120	393.5	24.4	257.6	195
HG068	RC1"	60	3.6	127.1	132	93.3	393.5	24.4	257.6	195
HG080	RC1"	80	4.8	169.5	132	119.6	502	24.4	356.2	300
HG145	RC1"	120	7.2	254.2	132	19.6	502	24.4	356.2	300
Technical requirements	Maximum operating pressure: 10 barg Maximum operating temperature: 80°C Minimum operating temperature:1.5°C

Pressure	Barg	1	2	3	4	5	6	7	8	9	10	11	12	13	14	15	16
Pressure	Psig	15	29	44	59	73	87	100	116	131	145	160	174	189	203	219	232
Correction factor		0.38	0.53	0.65	0.76	0.85	0.93	1.00	1.07	1.13	1.19	1.23	1.31	1.36	1.41	1.46	1.51

How to choose right filter for Your Air Compressor System?

When you’re working with air compressors, air purification and filtration is an critical part of maintenance. Compressed air filters play an important role in your industrial air compressor system. Choosing the right filter not only increases the efficiency of your unit, but it can also reduce energy costs and protect your employees from harmful chemicals and particulates.

However, does all air filter work for your compressed air system? Well it is depending on your working conditions, the project you’re completing and how often you use your equipment, you’ll need to make an precise choice. This guide will detail how air compressor filters work, why they’re important, what type of air compressor filter to buy and when you should replace it.

①Assess the requirements of your application. Different industry require different solution.
	②What type of filtration is needed? Coalecent filter material removes solid and liquied contaminants from gas streams. Particulate filter media removes solid from gas streams. Absorber media removes hydrocarbon vapors from gas streams.
		③Any specific micron of filtration performance you required?




④What are the working conditions of your application? Mainly criteria of consider : Flow, working pressure, temperature,pressure loss,material of structure (stainless steel, aluminum alloy, mild steel, carbon steel)
	⑤Filter flow rate from how much SCFM? Pressure drop should be less than **bar? For saving the cost and protect environment.